Can't Copy Large Files To External Drive

This is driving me nuts. I'm running 10.4.11 with an external Newer Tech Ministack 320GB hard drive that's only ten weeks old. Yesterday I downloaded some large (50mb or so) QuickTime files to my desktop, which is to say my internal drive. I then tried to copy them to my external drive, since that's where I keep my movie files since they take up so much room. One copied over without any trouble, but numerous attempts to copy the others result in the process freezing after anywhere from 1/4 to 3/4 of the data has been copied, or else I get the "error 36" message. My first thought was that the external drive was failing, but I can copy small movie files (10mb or so) back and forth between the two drives with no problem. What's the point of having a large external drive if you can't use it for your large files? Repaired permissions on both drives, no improvement.

I have repaired permissions and run disk repair on the internal drive as well. Yes, I've played the clips in their entirety, but I'm going to do it again and look for any hiccups. That's an interesting theory and I want to check it out.
It has occurred to me that a workaround, although it by no means addresses the underlying problem, is to use QuickTime Pro to chop the clips up into several smaller files, copy them to the external drive, and then reassemble them via QuickTime Pro on the external drive.
FWIW, I neglected to mention (although I don't know if it's pertinent or not) that immediately after installing the external drive ten weeks ago I used SuperDuper to clone my entire internal drive onto the external firewire drive. I then erased the movies from the internal drive, which was bumping up against maximum capacity. I am able to boot from the external drive, and I want to retain this capacity should the internal drive (which is, after all, six and a half years old) fail.

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