Cocoon - Tomcat - APEX for FOP PDF printing

I'm trying to setup Cocoon & Tomcat with APEX 4.1 for doing PDF printing of some reports.
I'm using Linux 64bit, Tomcat 7.0.22, Cocoon 2.1.11, and JDK (build 1.6.0_24-b07).
I followed Carl Backstrom's very helpful [blog entry|] about using cocoon and tomcat to produce PDF reports through APEX. However, I must just be missing something, because it's not working at all for me.
Does anyone have any suggestions about getting this to work? Whenever, I attempt to hit the cocoon site (localhost:8080/cocoon/), I receive the following error:
"org.apache.cocoon.ResourceNotFoundException: No pipeline matched request: index.html"
Whenever I attempt to download a PDF report, I receive this error:
"Adobe reader cannot open 'reportname.pdf' because it is either not a supported file type or because the file has been damaged."
If you have this configuration (cocoon, tomcat, APEX, PDF printing) working, I'd greatly appreciate it if you shared any URLs or tips you have in getting this setup. I understand why folks fork out the big $ for BI Publisher, but that's not an option for me.
Many thanks,

In the Tomcat Manager app, it shows that cocoon is deployed and running.
I was able to reload it as well:
"OK - Reloaded application at context path /cocoon"
I see this in the Tomcat log:
"SEVERE: The web application [cocoon] appears to have started a thread named [HSQLDB Timer @6b033450] but has failed to stop it. This is very likely to create a memory leak."

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