Crystal Reports PrintToPrinter - The process was terminated due to an unhandled exception

Hi,
I am having a real problem with Crystal Reports in an application built using Visual Studio 2013.
Sometimes (in fact nearly all the time, but not always) whenever I call PrintToPrinter, I get the following error:-
Framework Version: v4.0.30319
Description: The process was terminated due to an unhandled exception.
Exception Info: exception code c0000005, exception address 37A9D5DC
I have two projects that wrap the functionality, one a Windows Service and the other a Console application.
I will attach a sample of my code, but at the moment I am testing using the console application for testing and this error always terminates the application completely. I have added all sorts of exception handling to try and stop it terminating the app, but to deal with the exception gracefully. Nothing however works, it always terminates the application completely.
The strange thing is that this only happens when calling PrintToPrinter. If I use export functionality such as ExportToStream, everything is absolutely fine and I don't get any errors.
The application always works fine on my development machine as well printing to an Epson WF-3540, it just falls over when deployed to the live server.
The application is developed in Visual Studio 2013.
It uses .NET Framework 4.5.1.
The printer that we are printing to that causes the issue is an HP LaserJet P3010 Series PCL 6
All Crystal Reports For Visual Studio are patched to the latest versions on the live server (13.0.5.891)
I am at a complete loss and any help or guidance would be very much appreciated.
A sample of my code is attached
Many thanks in advance.
Simon

VS 2013 is not supported until SP 9 due out end of this month
Don

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