Dependent req in md04

Hi, the bom of finish consist of a raw materail. strategy 40 maintained for both materials. sales oder created and mrp run md02 taken place. in md04 for finish product planed order generated for sales order qty. for raw material also pr generated for sales order qty and one more line appears as dependent req and qty also same as sales order qty. pls explain why we need this dependednt qty row, its important? because it is already shown in mdo4 of fert material. instead of checking 2 times in md04 for both fert and roh materials individually, is there any way to see in single screen for both fert and roh matrials? pls advise.

Hi,
I guess you have created a sales order with 2 lines i.e. one line for the finished product & another line for the raw material.
If my understanding is correct, then what you're seeing is correct. In MD04 for the raw material there is one PR which is linked to the sales order & the dependent req. which you're seeing is because the planned order of the finished material.
You need the raw material to produce the finished material & hence the dependent reqmt. & since you have a sales reqmt for this raw material there is a PR for it.
To view in single screen, in MD04 of the finished material, select the planned order line & click on Order Report for the Element, you should find the icon in the bottom part of the screen in stock requirements list.
Hope the above answers your query.
Regards,
Vivek

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Dependent Req -- No procuremenmt

Hello PP Experts,
When I'm running MRP for the FG, for one of the Semifinished material (Dep Req) it is creating a dependent req for which there is no independent req for the FG and in the depreq (ie MRP Element Data) it says "NPROC" ie No Procurement.
We are at a very criotical juncture of the project.
Any suggestions will be rewarded.
Thanks & Regards
Vinod

NPROC requirements comes for the assemblies and compoenents which are having negative stock allowed indicator in material master and during backfulsing if there us shortage then this shortage quantity sits in MF47 or COGI list.
If you have not re-process this shortage quantity for cetain period then after product cost settlement this will become as reuqirements and MRP create proposals for this NPROC means "new procurements".
You have to reprocess this from MF47 after mainating stock or you can delet this. then run MRP this will disappear.
Regards
TAJUDDIN

Diffrence between planned order,planned indepent requirement,dependent req

hi gurus,
please tell diffrence between
diffrence between planned order,planned indepent requirement,dependent requirements in MRP
Regards
G.vijay kumar

Hi,
Planned order- Request for a plant to trigger the production of a product, in a specific quantity and at a specific date.
Planned ind.Req. Planned requirement quantity for a product over a given period of time.
Dependent requirements- Planned material requirements which are caused by the production of higher-level assemblies. In the MRP procedure, dependent requirements are automatically created for the components which are necessary for the production of a planned order
Arun

Dependent reqs for CBP materials

Hi all,
For consumption based planning (VB) material, in MD04, order released (OrdRes) for its parent material is displayed. Is it possible to show the planned orders too ?
Regards,
Yogesh

Dear,
For MRP type VB, dependent requirement (open prod order, dep planned order)will not pass from main material.
Because this is reorder point planning, so while MRP run system plan for procurement if the stock qty falls below the reorder level.
In MD04 you can see only P.R & P.O for VB type material.
While running MRP for main material, VB type material will not plan.
You have to run separately by MD01 or MD02.
Regards,
R.Brahmankar

Reg: Deleting Independent req. in mD04 Sceen

hi,
can anyone explain me, how to delete ind.req. generated due to MRP -Run in MD04.
Edited by: dayanan on Oct 13, 2010 3:23 PM
Edited by: dayanan on Oct 13, 2010 3:28 PM

Hi
If you want to Delete them, while you are in, MD04 screen itself,
Click on Element deatils ( Lens Icon) of the corresponding PIR,
then it will take you to the MD62 screen directly.
There you can select the entire row , then click on delete Icon , It will remove all the PIRs of that material & then Save
Even you can change the quantities, if you don't want to delete them completely. ( After change Save)
OR
Use T code : MD62, you can do the same as explained above
Either you can Delete all (or), you can change the quantities.
After this change, come to MD04, then Refresh
Hope, this will help you.
Regards
BRSR

Why there is no dependent req. passed from discontinued material ?

Dear gurus,
I set discotinue indicator=1, effective-out date and follow-up material. But, there is no dependent requirement passed from discontinued material material. That is I can't see the dependent requirement for the follow-up material. Anyone tell me the reason? Thanks!
Regards
David

I will test soon. Thanks to all involved.

Sub req and MD04 (very urgent)

Hi Experts,
I am new to MM.
I have created a PO for mat ABC with item category "L" i.e. subcontracting.The required delivery date in the PO is 03.07.2007 and the component for that material is XYZ.
The planned delivery time and the GR processing time for the main material is 30 and 1 respectively.
The planned delivery time and the GR processing time for the component is 7 and 1 respectively.
When I am going to the MD04 screen I could see an entry with MRP element "SUBREQ" on date 29.05.2007.
According to my client it should be 03.06.3007.Why the system is considering the the planned time and gr time for component as there is already stock available at vendor location.
Could you please help?
Regards
Karan

Problem solved

Which bom explosion/dependent req. used when creating order

a material's production version ( MRP4 in material master) has 2 or more versions and all versions are valid. when creating a production order, which version will the system take?

Dear,
If you are creating the production order manually through CO01,if your order type dependent parameter for the order type in OPL8
is having manual selection of prod version means the system will give the pop up to select the production version.
If it's an automatic selection means the system by default will pick the first production version,if you are having more than 1
production version for same lot size and validity.
Check and revert.
Regards
S Mangalraj
Edited by: Mangalraj.S on Aug 25, 2010 12:48 PM

Production order not coming in MD04 list

Dear PP gurus,
In the PIR i have entered a qty lets say 20 for a month for a FG , when i run the MRP system generated planned order for dependent req. and which i converted into production order.(20 qty)
During confirmation in CO11, , the yield qty is 15 and rework is 5 .
Now for the 5 qty in rework, i have created manually a rework production order with a differnt order type for example (ZR01).
and confirm the same and done the GR for the 5 qty .
When I check the MD04 (stock req list ), In the avilable qty it is showing totao stock 20 ( 15 which i confirmed earlier and 5 which i confirmed against rework)
but it is not showing the manual production order which i created with diffenent order type . Is it correct?
else in the customization anything needs to be done so that this order type should also refelect in the MD04
pls help.
Regards
Adhish

Hi,
Once you confirm & receive the rework order, the inventory is updated as seen by you the stock is 20. So the rework order will not show up in MD04.
Only orders which are not delivered completely & not TECO or having any restricted processing status will show up in MD04.
Hope the above clarifies.
Regards,
Vivek

Dependent requirement v/s order reservations

Dear Guru's,
Could you please explain me the difference between dependent rquirement & order reservations? As we check MD04 for any material we could see both for same material & both requirements are coming from upper or header material.
Reservations are done against production order & dependent requirement is generated due to the requirement at header material. Please explain in detail.
Regards,
SAP CONS

Hi,
Dependent req. are generated by o planned order (for its components), whereas order reservation are ceated by production orders (for its components).
One sets the other off, as planned orders are converted into production orders.
You see both in MD04, since you may have both planned and production order for the upper level material at the same time.
Regards,
Mario

Dependent requirements in pp module

I am new to pp and leaning PP module. following terms and concept I am not able to understand
1. what we mean by dependent requirements?
2. what we mean by independent requirements?
3. what we mean by net requirements?
4. what we mean by total requirements?
5. what we mean by unplanned requirements?
please explain in layman terminology. I am not able to understand definitions given by sap.
Edited by: kavita reddy on Mar 2, 2010 11:35 AM
Edited by: kavita reddy on Mar 2, 2010 11:35 AM

Hi,
To put it in simple words consider the following examples:
in a car manufacturing company, lets say Swift:
The sales department forecast the sales for swift which is sent to the production depaertment.
This requirement for the finished product is called Independent Req.
Now based on this dependent req, you will have to have the other material like tyres, engines etc.
This engine, tyres etc are forecasted based on the dependent req.
This are called Dependent Req.
Net Req: Lets say your total Dependent Req for tyres is 100 tyres, and you have 20 in stock, so 80 will become your net req.
Regards
Vinod
Edited by: Vinod Mohan on Mar 2, 2010 4:50 PM

Open qty for 311 movement type to appear in MD04

Hi,
We are using MRP area at plant level,our client requirement is the sloc to sloc stock transfer qty with in a plant has to appear in MD04,we are using 311 movement type to transfer the stock.
Is it possible ? If yes, what are the settings required.
Please guide me.

Hi,
How you define "sloc to sloc stock transfer qty" in the total stock available in the storage location? All the stocks will be shown in the Stock / Req list (MD04).
May be you can try creating some reservations for Sloc to Sloc transfer with 311 Mov Type.

Average daily requirements in MD04

Hi gurus,
Can anybody please help me in understanding in how the system is calcualting the average daily requirements for the following settings of the coverage profile.
Period indicator - Weeks (W)
Number of periods - 12
Type of period length - 1 (work days -factory calendar)
Range of coverage in the first period:
Min - 17, Target - 20, Max - 30.
and rest of all the fields are empty in the coverage profile and also there for some materials which have this coverage profile attached have the service level at 99.9% on the materila master, I do not know if this informaiton might help us in debugging the calculation.
Now here 17, 20 and 30 do they mean days or weeks?
The requiremetns for the next 12 weeks are as follows (including this week)
W 50/2010 (this week ends today) - 4360
W 51/2010 (week of 20dec - only working days as per factory calendar are, 20, 21 and 22)-1248
W 52/2010 (no requiremetns) - 0
W 01/2011 - 2354
W 02/2011 - 1542
W 03/2011 - 5038
W 04/2011 - 1520
W 05/2011 - 4000
W 06/2011 - 1856
W 07/2011 - 2950
W 08/2011 - 3150
W 09/2011 - 5110
W 10/2011 - 2550
But the system is coming up with average daily requirements as follows in the same order as above
W 50/2010 - 676.082
W 51/2010 - 590.906
W 01/2011 - 578.033
W 02/2011 - 600.400
W 03/2011 - 617.367
W 04/2011 - 586.200
W 05/211 - 607.467
W 06/2011 - 588.475
W 07/2011 - 594.441
W 08/2011 - 576.983
W 09/2011 - 569.356
W 10/2011 - 513.288
There are no holidays in the year 2011 weeks except saturday and sunday. Which are already accounted for in the calendar. Replies are greatly appreciated. PLease help and exaplain how the system is coming with abvoe average daily reqs in MD04
Thanks
Anusha

Average daily requirements
since you have given weeks it will first sum the next 12 weeks requirements.
Now next it will calculate how many days are there in the next 12 weeks based on your Type of per lenght and day per period setting as per your range of coverage profile.( Config OMiA)
Now system will do the maths ( total requirements/Total days) - which will give you the per day average daily requirement .
This is how the system calculates.
Once it calcuates this then based on the number of days of stock you need to maintain it will increase the stock at the end of the period.
kindly check with the above and let us know your feedback
reg
dsk

Rounding of Decimal for dependent requirement During MRP Run

Hello Experts,
I have the following scenario:
We are currently enabling Characteristic Based Planning in our system.
Our one component is selected when two characteristic values are met through object dependencies.
Ex: Component A = Char A= '002' and Char B ='002'
Now we have given the following Usage Probability for the two characteristic:
Char A = 20%
Char B = 15%
And the total PIR quantity is 25 Pcs for Configurable Header.
With the above usage probability and PIR Qty, We have a dependent requirement of 0.75 Ea
((20% X 15%) of 25 Pcs) = 3% of 25 Pcs = 0.75 Ea of the component
Now during MRP Run I want to round the dependent Requiremnet to 1 Ea instead of 0.75 Ea.
Any suggestion towards the solution will be appreciated.
Regards,
Vinod

Hi Vivek,
As mentioned we are using Characteristic Based Planning.
The component is selected based on a Selection comdition which is as follows:
Component 721290201000 = $PARENT.BCS_RL_LINE_LOADER = '002' and $PARENT.BCS_RL_WAFER_VENDOR ='002'
When the above two conditions are met the component is selected.
In Characteristic Based Planning we give percentages (Usage Probabality) to the characteristic values like:
$PARENT.BCS_RL_LINE_LOADER/'002' =20%
$PARENT.BCS_RL_WAFER_VENDOR/'002'= 30%
For the Parent which is a KMAT Material we maintain the PIR say 40 Qty.
Now the component qty is calculated as follows:
721290201000 =(20% X 30%) of 40 Qty of parent
721290201000 =(6%) of 40 Qty of parent
721290201000 = 2.4 Qty of component is the dependent req.
Now my requirent is to round the dependent requirenment to 3 during MRP Run. Please note that the purchase requisition got from the above dependent requirement is rounded to 3 qty.
Now I want to round the dependent requirement.
Regards,
Vinod

MRP-Dependenat req deletion -reg

Suppose a finished product is put PIRs through MD61 and run MRP , dependent requirements are generated for the BOM child parts of the finished product .
Latter when I do planning for the same finished product subsequently for the next time periods ,through MD61 , ,,,,what is happening is though I am deleting the existing planned orders of the finished product , dependent requirements of the child parts are still remaining ,not getting deleted automatically , because of which system is considering these dependent req as demand and generating procurement proposals for these old dep req quantities also .
How to avoid these ?
How to delete the existing , unused PIRs ?through MD75/76??
How to delete the existing ,unserviced planned orders ?through MD16?
Most importantly how to delete the dependent requirements of the child parts ? or how to set the system not to consider these old /existing dep requirements for generating procurement proposals during MRP run ?
Please provide necessary inputs
Madhu Kiran
SAP-PP

hi ,
i have tried like that only
i have deleted PIRs through MD62 and then run MRP for the finished product using planning mode 3
i ahve run MRP through MD02 for the finished product , with display results before save option and when MRP is run , first for finished part MRP results showing nothing , next save then when it is going to Child parts it is showing the old DEP req also ..... for example which is of 2001 year also being shown
any setting to be done for MRP ??????
procedure through screen shot would highly appreaciated
thanks
madhu kiran

Dependent req in md04

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