Discrete Mfg

Hi Gurus
I m very much new in the world of Oracle Apps implementation. I got a responsibility of implementing discrete Manufacturing module for one of our client.
I m looking for a basic setup plus transactional level guidlines that can help me in implementing the same. i request to all of u to please help me on this. If u guys r having any kind of docs (Specially Planning part) thn please forward it on my mail. its [email protected] .
Looking for a positive response.
Regards ,
Saurabh

Soma, it is not clear if your 5 mt. Shell is another product, different from 2 mt. Shell. I hope it is a different product code.
a) work center: is the same work center (machines, people) used for producing the new material ? If so, no need to add a work center (unless some new service or activity is required when you produce 5 mt shell)
b) Routing: if standard values and operations are the same that inthe 2 mt product, so no need to change. Just add the new product in teh material assignment of the routing. If there are structural changes, so you will need to create a new routing, eventually using the new created work center (if necessary) .
LEt me know if I understood your issue.
Regards

Similar Messages

  • Process loss in Discrete mfg.

    Hi experts,
    My Input material (raw material) for a product is 40g and the out put (Finished product) weight is 20g. where we will show the material loss in discrete mfg. MTO Or MTS manufacturing scenario.

    Hi,
    There are two parts in scrap posting:
    1) Inventory
    2) Costing
    If there is no physical scrap generation or no inventory recording of scrap is required as well as there is no cost credit of scrap material is involved then you can simply maintain BOM data as 4 kg of SFG for 2 kg of FG. So, if backflush is activated then during confirmation of 2 kg FG as yield system will issue 4 kg of SFG.
    If inventory of scrap material needs to be recorded or cost credit of scrap material to FG production is required then you need to:
    Step 1) Apart from SFG maintain material master data for scrap material (not sure backflush require or not)
    Step 2) Along with SFG component maintain scrap material as component for FG BOM  but with -ve quantity (i.e. - 2 kg of scrap material for 2 kg of FG)
    As scrap material is maintained as component in FG BOM, system will add one row for scrap material receipt in Goods Movement list during confirmation. And system will also credit cost of scrap material to production/process order (debit SFG component cost).
    Try this and if require get back with your query.
    Bye for now,
    Devang

  • What is Discrete Mfg and MTO,MTS

    Hi Gurus,
    Can any one tell What is discrete mfg. And what is MTO and MTS in Discrete Mfg.
    Thanks
    Kevin

    Discrete Manufacturing pertains to industry which frequently switches the manufactured products for eg: Speciality Electrical products, Heavy engineering products(Pressure vessels, Fermentors etc), Computer assembly etc. So every product you make in discrete manufacturing industry will have different components, work centers, routings etc. This is in contrast to repetitive / process industry where the product configuration and process remain fairly constant over a period of time.
    MTO (Make to Order):
    In make-to-order production (strategy 20), every sales order is planned individually and managed in its own segment in the MRP list or the current stock/requirements list.
    The system does not perform a net requirements calculation between individual sales orders or with the anonymous  warehouse stock.
    The lot-for-lot order quantity is used as the default setting for the lot-sizing procedure, regardless of the entry you have made in the material master record. You define the lot-sizing procedure for make-to-order production in Customizing for MRP in the workstep "Checking the lot-sizing procedure" in the field "Lot-size calculation for MTO production".   Depending on the setting of the lot-size indicator in the material master record, you can define a different lot size for make-to-order production from the one used in make-to-stock production. 
    MTO (Make to Stock):
    The demand program is defined without reference to sales orders.
    Sales orders are not relevant to MRP, but can be displayed for information purposes. You make this setting in the "No MRP" field in Customizing for the appropriate requirements class (workstep, "Defining Requirements Classes" in Customizing for SD).
    Sales orders are covered by warehouse stock. In Sales and Distribution, you can carry out the availability check according to ATP logic. Material withdrawals for a sales order reduce this sales order's quantity.
    The consumption of the demand program (that is of the planned independent requirements) is carried out at goods issue (the indicator "PIR reduction" in Customizing of the requirements class 30 must be set if you want to reduce the demand program when delivering to a sales order). The oldest planned independent requirement is reduced first according to the FIFO (first-in-first-out) principle using the requirement date. Future planned independent requirements are also reduced by goods issues, if allowed by the consumption mode and the forward consumption period.

  • Process Mfg and Discrete Mfg

    Hi,
    I want to know Wat is the basic difference between Process mfg and Discrete Mfg. ?
    thanks in advance

    hi namitha,
    in both case prodcution is carried out as per production quantity
    process industry has master data as follows
    1. material master
    2. bill of material
    3. resource
    4. master recipe
    there is one more functionality in SAP PP PI is Process instruction sheet,
    transaction data
    1process order
    and for descrite manufacturing
    master data is as follows
    1. material master
    2. bill of material
    3. work center
    4. routing
    transaction data
    1 production order

  • What is diff between OPM modules, MFG Modules, discrete mfg modules, regular supply c

    What is diff between OPM modules, MFG Modules, discrete mfg modules, regular supply chain modules.
    As a techi guy I have worked on OM but not able to answer the difference between
    please help
    Thanks

    Process and Discrete industries have some fundamental differences in their product development, materials, production procesess and planning procedures. Process industries need to deal with Variable Ingredients, By & Co-products, UOM are that are Material Specific. Multiple Recipes and Formulas are used to make a single product due to seasonality or plant equipment variations. Process industries need Lot, Grades, Potency, Shelf-life.
    Manufacturing is different too...think of industries where materials are blended together like paints, or food products, beverages. Also unique is decomposition...breaking something apart, like a chicken into its components: legs, thighs, breasts etc and be able to track the costs.
    The Oracle Process Manufacturing suite is capable of supporting all of these industry requirements.

  • Production Campaign in Discrete MFG

    Folks,
    I know it is possible to use/run Production Campaign Planning in PP-PI. However, I had a similar requirement to run production at certain work centers on a campaign basis. However, I'm running discrete production & not Process.
    Because of the large set-up time involved we need to run set of certain finished products in an ascending sequence & then bring the line down in the exact opposite descending sequence (1ton, 3 ton, 5 ton while bringing it up & 5 ton, 3ton, 1 ton when taking it down). Can this be mapped without a Campaign?
    Cheers

    Hi Andy,
    You can read more about this strategy in SAP help ....(Planning w/ a Planning Material and w/o MTO (63))
    http://help.sap.com/saphelp_di46c2/helpdata/EN/a2/4e799a927d11d1800f00c04fadcb73/content.htm.
    Apart from this, you will have do developments which will capture the campaign number (not available in standard SAP) against a group of planned orders which you have to choose manually and change dates manually and put in the campaign plan development screen. These planned orders will be the one which are generated for specific sales orders (if MTO) or collective planned order (if MTS).
    So you need to generate a campaign number for this group of planned orders and execute and monitor your production against this number.
    I hope this will give you thought direction .....you need to think in detail as to how you are going to map the development as you are better aware of your business scenario ..:)
    Regards,
    Yogesh

  • R12 Discrete Mfg Data Loader Formats

    Hi All,
    Can Any one share the R12 Discrete Manufacturing Data loader formats in order to load the Bills and Routings.
    If any one has the above mentioned, please forward to my mail id: [email protected]
    regards and thanks in advance,
    VAS

    Mugunthan
    Yes we have applied 11i.AZ.H.2. I am getting several errors still that we trying to resolve
    One of them is
    ===========>>>
    Uploading snapshot to central instance failed, with 3 different messages
    Error: An invalid status '-1' was passed to fnd_concurrent.set_completion_status. The valid statuses are: 'NORMAL', 'WARNING', 'ERROR'FND     at oracle.apps.az.r12.util.XmlTransmorpher.<init>(XmlTransmorpher.java:301)
         at oracle.apps.az.r12.extractor.cpserver.APIExtractor.insertGenericSelectionSet(APIExtractor.java:231)
    please assist.
    regards
    girish

  • New to Apps Discrete Mfg.

    Hi All,
    I am just started learning Oracle Apps Manufacturing. I am pure Oracle PL/SQL Guy. can anyone post/send ([email protected]) some FAQs and learining docs/links for Discrete Manufacturing ?
    Thanks in Advance
    Devender

    Hi
    You can able to get that detaisl from oracle metalink ,there you can get user guides and FAQ...
    http://metalink.oracle.com.
    Any doubts contact me thro mail.
    Regards
    Pandian
    [email protected]

  • ASCP in 11i Discrete Mfg

    Hi,
    We are upgrading from 10.7 NCA to 11i. We are going to implement ASCP in 11i, and we'd like to know if anyone else has done it!
    Our plan at this stage is to run the ASCP planning in a single global instance on a single server cluster. Has anyone done this? I know Oracle recommend a separate server but we think this is only really for user who want a multiple instances and/or 10.7 and 11 instances to be included.
    Any comments, ideas, war stories etc would be much appreciated.
    I will post how we get on as the project progresses.
    Thanks
    Mark
    null

    <BLOCKQUOTE><font size="1" face="Verdana, Arial">quote:</font><HR>Originally posted by Pankaj Gupta ([email protected]):
    I am currently implenting ASCP in a distributed environment for the only reason being - Lots of transactions. If you feel your volume is relatively low and you do not have need to run ASCP engine during the day i.e. peak time then your approach should be correct.
    -Pankaj<HR></BLOCKQUOTE>Pankaj,
    We are still looking at implementing ASCP. Any words of wisdom? You know our environment and you know the software. What are the gotchas?
    Steve
    null

  • I discrete mfg , gr should takes only after confoormation by co11n

    hi
    pl informe  me  where i have to activate for goods recipt  (MIGO -101 MVT TYPE)should not takes place with out conformation by co11n.
    after conformation  by co11n only .  Goode recipt should  done.
    thanks and regards
    Baswaraj

    hi
    i agreed with u all , but iam doing goods recipt by MIGO WITH RESPECT TO ORDER BY MOVEMENT TYPE 101. i have tochange in controle key like pp01 , pp02,pp03 , in this control key i have to change as to conformation is required.
    my  reuirement is goods recipt by MIGO 101 with respect to order  system should allow after operation conformation by co11n  .befor conformation by co11n , system should not allow to goods recipt.
    so pl tell me where i have to change in controle  key .
    thanks and regards
    Baswaraj

  • OSFM  & Discrete Manufacturing Patch G Issues

    Hello Community!!
    Would like to know whether anyone had issue when applying discrete mfg patch G (DM_PF_G : Patch 2133107) which we applied to get upto current version for OSFM.
    I faced these specific problems and would like to know if anyone faced this issue.
    1) While applying the Patch, adadmin failed in between due to following error:
    -------------- E R R O R L O G I N F O -----------------
    ATTENTION: All workers either have failed or are waiting:
    FAILED: file WFRESGEN on worker 1.
    FAILED: file WFRESGEN on worker 2.
    FAILED: file WFRESGEN on worker 3.
    FAILED: file WFRESGEN on worker 4.
    FAILED: file WFRESGEN on worker 5.
    ATTENTION: Please fix the above failed worker(s) so the manager can continue.
    Start time for file is: Wed Feb 06 2002 18:45:42
    /oradev/test/testappl/fnd/11.5.0/bin/WFRESGEN APPS/APPS 0 Y DATABASE @FND:resource/wfver.msg
    Logfilename : /oradev/test/testappl/admin/TEST/log/l1117586.req
    Report filename : /oradev/test/testappl/admin/TEST/out/o1117586.out
    wferr:
    - WFRESGEN_FAILED
    - WFUPI_FAIL MESSAGE=ORA-04068: existing state of packages has been discarded
    ORA-04063: package body "APPS.WF_CORE" has errors
    ORA-06508: PL/SQL: could not find program unit being called
    ORA-06512: at line 1
    STATEMENT=BEGIN WF_CORE.SESSION_LEVEL:=0; WF_CORE.UPLOAD_MODE:='FORCE'; END;
    AD Worker error:
    The above program failed with error code 1.
    See the AD Worker log file and/or the program log file for details.
    work02.log
    Start time for file is: Wed Feb 06 2002 18:45:42
    ------------------ E N D O F E R R O R L O G I N F O -----
    I had TAR with Metalink and we did go back and forth and could not resolve this issue till i found that the patch zip file p2133107_11i_SOLARIS.zip had the wfcoreb.sql and wfcores.sql script files for package spec and body which caused the problem.
    Analyzing both spec and body, i found that the body had 4 parameters
    procedure Get_Error(err_name out varchar2,
    err_message out varchar2,
    err_stack out varchar2,
    maxErrStackLength in number default 4000);
    whereas the spec had only 3 parameters.
    procedure Get_Error(err_name out varchar2,
    err_message out varchar2,
    err_stack out varchar2)
    Discrepancy between spec and body was the cause of the worker to fail. By adding the missing parameter i was finally able to continue with the install.
    I even checked the latest update to this patch at Metalink and still find that the above error is not fixed.
    ID:1235184 Patchset::2133107 README
    Patch 11i.DMF_PF.G
    Product:Discrete Manufacturing
    Platform:Sun SPARC Solaris
    Language:American English
    Translations Required
    Version:11i
    Last updated:01-MAR-2002
    Size:137M (144628287 bytes
    Would like to know if anyone else had a similar issue while applying this patch.
    Thanks
    Gaja

    Hello Community!!
    Would like to know whether anyone had issue when applying discrete mfg patch G (DM_PF_G : Patch 2133107) which we applied to get upto current version for OSFM.
    I faced these specific problems and would like to know if anyone faced this issue.
    1) While applying the Patch, adadmin failed in between due to following error:
    -------------- E R R O R L O G I N F O -----------------
    ATTENTION: All workers either have failed or are waiting:
    FAILED: file WFRESGEN on worker 1.
    FAILED: file WFRESGEN on worker 2.
    FAILED: file WFRESGEN on worker 3.
    FAILED: file WFRESGEN on worker 4.
    FAILED: file WFRESGEN on worker 5.
    ATTENTION: Please fix the above failed worker(s) so the manager can continue.
    Start time for file is: Wed Feb 06 2002 18:45:42
    /oradev/test/testappl/fnd/11.5.0/bin/WFRESGEN APPS/APPS 0 Y DATABASE @FND:resource/wfver.msg
    Logfilename : /oradev/test/testappl/admin/TEST/log/l1117586.req
    Report filename : /oradev/test/testappl/admin/TEST/out/o1117586.out
    wferr:
    - WFRESGEN_FAILED
    - WFUPI_FAIL MESSAGE=ORA-04068: existing state of packages has been discarded
    ORA-04063: package body "APPS.WF_CORE" has errors
    ORA-06508: PL/SQL: could not find program unit being called
    ORA-06512: at line 1
    STATEMENT=BEGIN WF_CORE.SESSION_LEVEL:=0; WF_CORE.UPLOAD_MODE:='FORCE'; END;
    AD Worker error:
    The above program failed with error code 1.
    See the AD Worker log file and/or the program log file for details.
    work02.log
    Start time for file is: Wed Feb 06 2002 18:45:42
    ------------------ E N D O F E R R O R L O G I N F O -----
    I had TAR with Metalink and we did go back and forth and could not resolve this issue till i found that the patch zip file p2133107_11i_SOLARIS.zip had the wfcoreb.sql and wfcores.sql script files for package spec and body which caused the problem.
    Analyzing both spec and body, i found that the body had 4 parameters
    procedure Get_Error(err_name out varchar2,
    err_message out varchar2,
    err_stack out varchar2,
    maxErrStackLength in number default 4000);
    whereas the spec had only 3 parameters.
    procedure Get_Error(err_name out varchar2,
    err_message out varchar2,
    err_stack out varchar2)
    Discrepancy between spec and body was the cause of the worker to fail. By adding the missing parameter i was finally able to continue with the install.
    I even checked the latest update to this patch at Metalink and still find that the above error is not fixed.
    ID:1235184 Patchset::2133107 README
    Patch 11i.DMF_PF.G
    Product:Discrete Manufacturing
    Platform:Sun SPARC Solaris
    Language:American English
    Translations Required
    Version:11i
    Last updated:01-MAR-2002
    Size:137M (144628287 bytes
    Would like to know if anyone else had a similar issue while applying this patch.
    Thanks
    Gaja

  • In-process inspection in repetitive mfg-  Inspection type - 13

    Hi there,
                 Can any one please tell me what is the differrence between the inspection type -03 & 13.
    As per my understanding the only diff is that 03 is used in discrete mfg & 13 in repetitive mfg...
    what is the other differrence ........??
    Regrads
    Kaushik

    Hello Kaushik,
    actually you have already found out that 03 is for descrete and 13 for repetive manufacturing. What is the difference?
    03 Descrete Manufacturing : Limited production numbers and can be assigned to a customer order. Example: A computer built with various extras (built to order).
    Accordingly inspection plans and inspection points assigned can be configured rather freely.
    13 Repetitive Manufacturing: Production lines produce the same product in an unlimited number over a longer period of time. Example: Screws M8 x 40 mm (Mass production). In this case inspection plans need a relation to either time, numbers etc.
    I hope that this information answers your question.
    Regards
    Isabelle

  • Process Manufacturing Vs Discrete Manufacturing

    Dear All,
    I am new to Oracle Applications, it will be very helpful if anyone can guide me on what are the conditions need to be looked at when selecting one of the above two manufacturing with relation to an Automotive spare parts manufacturing company or can i maintain both the process?.
    Regards
    Naresh

    Dear Pavan,
    Thanx for responding to my query.
    i am completely knew to oracle apps, so my question may be a stupid questio, lets say i have assembly line as well as painting line as in any manufracturing unit, can i implement discrete for assembly line and process for painting line?
    Second question : What advantage i would get if i go for discrete mfg for batch products and what would be the bottelnecks if i opt for process? and viceversa
    Once again thanks for responding.
    Regards
    Naresh

  • Discrete manufacturing

    Hi everybody,
    I'm new to discrete mfg.Can anyone of you suggest me from where to start and is there any training material for oracle App's Discrete Mfg ?.
    plz help me..
    Regards,
    Prabhu.

    I got no training documentation about Discrete Manufacturing.
    Basic functionalities of Work in Process module are quite easy to implement :
    - Enter the basic Work in Process setup (You'll find documentation about it into WIP Users guide, chapter Discrete Manufacturing)
    - Create some Items that will be 'Built in WIP' and 'BOM Allowed' for End Item components
    - Create some Items that will be 'Built in WIP' and 'BOM Allowed' for Component Items
    - Create some Bills of materials containing these items (please refer to Bill of Materials User guide)
    - Create some Routings for these items (at least Routing header, please refer in Bill of Materials User guide)
    Then you will be able to work with Discrete Manufacturing module :
    - You will be able to create Discrete jobs, and see how BOM and Routing are linked to Discrete jobs
    - You will be able to schedule your discrete jobs (using Lead times defined at Item level, or using Routing)
    - You will be able to enter some transactions on Job (Completion transaction, Component issue transactions or WIP transaction).
    Then , Work in Process user guide will help you to implement other functionalities (Manufacturing costs based on component, resources cost ...), Resource requirements, Component requirements , serial number management...
    Don't hesitate to ask question on precise points, if you encounter difficulties with it.

  • JDE Production scheduling with Oracle Mfg

    Has anyone worked with JDE Production Scheduling product. We have the Discrete Mfg. Modules installed.
    Does anyone have any information on JDE Production Scheduling.
    Thanks!

    Hi Pankaj,
    Please follow the simple steps :
    Create DBlinks and verify their validity
    1.     Create APS Partitions on the Source System.
    2.     Refresh Snapshot
    3.     Create Planning Flex fields Program.
    Set up the Application Instances and define Organizations
    Enter the Organizations for the particular instance.
    Enable the Organization
    Enter the collection group
    Make sure you have run the collections for the correct Organization
    View Collected Data
    Provide the Organization Security to the Responsibilities:
    Production Scheduler
    Profile Options:
    EBS 11.5.10
    •     Set MSC: Source setup required to NO
    R12.1
    •     Set MSC: Source setup required to YES
    •     MSC: PS/SNO API Version -Should be set to 3.3 at Site Level.
    •     MSC: PS/SNO Data Store Path - Should be set to the value of $APPLCSF environment variable at Site Level.( /u000/oracle/VIS/inst/apps/...)
    •     MSC: PS/SNO Use DB for Integration Data - Should be set to YES if Concurrent Tier and Web Tier are on different machines
    •     MSC: PS/SNO Download XML Files - Should be set to YES if users want to download the xml files to the client machine for debugging purpose. The
    default value is NO
    •     MSC: SNO Publish on Client - Should be set to YES if users want to publish the output xml files of SNO to the client under data_store /plan_id path. Setting this profile to NO helps to improve SNO publish performance. The default value is NO.
    Go to responsibility >>Production Scheduler
    Create a Schedule with Appropriate and Launch PS Plan for the Right Instance
    Then open the Workbench and select Launch and open from Server option for the PS client to be Installed.
    PS gets installed and a PS plan opens.
    Hope my information helps please revert incase of any queries.
    Thanks,
    Kavitha

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