Disk Utility Hangs during format

Yes, I've seen a hundred other posts on this but all have been archived with no solution.
It seems very likely there is a 10.4 problem. When I try to format a 160GB drive connected via USB Disk Utility hangs and never completes. I have tried to partition it as well with no luck.
Is there a fix? Is Apple working on the problem? Is there a workaround? Even a commandline fix would be acceptable.

This is ridiculous. I have tried 4 different physical drives in 4 different physical enclosures (3 different brands) and it still hangs Disk Utility.
I know I'm not the only one with this problem. What the **** is going on? I can't format a disk and therefore I can't use it. This is absolutely unacceptable.
Sometimes my machine hangs in such a way that I can't even reboot it, it requires a physical power down.
I have been forced to format these on a Windows machine with FAT32 (using a 3rd party app to get past the GB limitation MS sets). I don't want FAT32, I want HFS+. But I can find no other way to do this in Tiger as it ALWAYS hangs regardless of drive, enclosure, filesystem type, size, number of partitions, etc, etc.
Is OS X truly this bad that it can't even format a drive properly? Am I really going to have to rely on Windows and FAT32 whenever I want to format?

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