Help me! Audition always failing exports to wav, mov, and Premiere Pro! WHY???

Hello,
I am sound editing and mixing a picture locked 25 min short film. When done with the mix and ready to  export the mixdown, the export always takes forever (the project is 12GB large total) I mixdown to stereo file wav, but when I open the file, both VLC and Media Player don't play, with WMP saying its corrupt. I bring the same file into Premiere, and it says that it cannot import "because of  a header problem"! What is that? I tried the same with the export to Quicktime (mov) format, and I got the same result. Go up to the window and choose Export to Premiere (you know, directly into Premeire) and it says it it will take 12 hours. I don't remeber cs5.5 taking this long. HELP PLEASE, I need to export this by tonight!!!
Export settings(both formats):
Convvert to 48 khz
Convert to 24 bt (32 with mov; only option)
tried both RF64 and Legacy Chunk whatever
Premeire Pro freindly setting on in Preferences
Windows 7 64 Pro
INtel Core i7 930
16GB RAM
GeForce GTS 250

I don't think a file of that length should exceed 4GB, but be aware that Audition CAN export wave files larger than that due to the RF64 support (vs. 'legacy chunk'), and Premiere can't yet open RF64 giga-wave-files!
Now, other than telling you that this shouldn't be happening, we'll need more information before we can track down what's wrong.  Best thing is to detail for us what your export settings are, precisely.

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