Illustrator CS5 15.0.2 crash when Save for Web and Devices (Mac)

Hi baffled with this.
When Saving for Web and Devices in Illustrator CS5 (15.0.2), the application now freezes and has to be force quit.
HOWEVER if I delete the Users/~/Library/Preferences/Adobe Illustrator CS5 Settings/en_GB folder all works well until I quit the application, then the freeze will happen again. I had this happen before so under the advice of Adobe I created a new user and all was fine for that user so I transferred everything across... a laborious task.
So my question now is why now?... what has triggered this AGAIN?...
Hope you can help... anyone.
Running:
Mac OS X 10.6.6
Mac Pro tower.
Note:
have uninstalled, reinstalled, updated 15.0.1 - 15.0.2
have deleted all font caches
have deleted everything... that could be related...
HOWEVER have narrowed it down to the 'Adobe Illustrator Prefs' file in the Users/~/Library/Preferences/Adobe Illustrator CS5 Settings/en_GB folder
Please too note this is not the folder permissions issue, am aware of that and have thoroughly checked all permissions, ran disk utility and disk warrior.
thanks

If you use cocktail I suggest you get rid of it it can cause serious problems if you select the wrong settings, instead download ONYXwhich is free and will not harm your system or corrupt anything by deleting something you actually need.
I hit the wrong setting using cocktail and it locked me out of all of the hard drives installed or connected to my Mac it is very dangerous. And I cannot imagine a reason for a setting that would protect your hard drives from yourself to the point of not recognizing your own password.
I know it cost money and has advanced settings but having the ability to kill your system is crazy.
Also to repair your permissions use the disk utility or ONYX as the permissions can become changed when installing software or if cocktail changes it locking you out of folders etc.

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