IMac 27" - i7, Fan running at high speed - roaring noise

I just bought an iMac 27" i7 with 8 gig of RAM and the upgraded 2 gig graphics card on 09/28.  All of my stuff transferred from my old iMac without any real problems.  I turned the system on one morning and after about 2 1/2 hours of use the fans starting running in high speed mode - the noise is unbelievable.  It's so loud you can't possibly work or make a phone call on speakers.  Keep in mind I'm using the system with the same software and in the same manner as my older computer.  I took it to the Genius Bar and they couldn't determine what was wrong with it so they are replacing the machine.
Anyone else have this problem?

Before taking it in do a SMC reset, you should also run Software Update and update to 10.6.8. If the reset doesn't work the first time then do it 2-3x it will not hurt anything.  Also please follow the instructions as described.
SMC RESET
Shut down the computer.
Unplug the computer's power cord and all peripherals.
Press and hold the power button for 5 seconds.
Release the power button.
Attach the computers power cable.
Press the power button to turn on the computer.
PRAM RESET
Shut down the computer.
Locate the following keys on the keyboard: Command, Option, P, and R. You will need to hold these keys down simultaneously in step 4.
Turn on the computer.
Press and hold the Command-Option-P-R keys. You must press this key combination before the gray screen appears.
Hold the keys down until the computer restarts and you hear the startup sound for the second time.
Release the keys.

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