KANBAN w/ MRP Planned Orders

Hi fellow experts. I'm using Kanban with MRP for replenishment via production order.
The MRP run generates planned orders that should not be converted to production orders. Productions orders are generated by Kanban impuls 'empty' reducing planned orders from MRP.
Question: Why do the palnned orders have the conversion flag set. As they shall not be converted (e.g. by job) it would be easier if that PO's would not be set as convertable.
Tnx

Dear,
Which Replenishment Strategies are you using?
0005     Working with plnd orders / MRP
0006     Working with production orders /MRP
If you are using in-house kanban strategy (0005 - Working with planned orders/MRP) in control cycle
      1. Create a one time card using PK23.
      2. The status of th card would be EMPTY.
      3. Now change the status to FULL. The planned order would be consumed.
      4. Now go to PK31 and reverse the card from FULL to EMPTY. A new planned order would be created.
Else use Replenishment Strategy 006
Regards,
R.Brahamnkar

Similar Messages

Kanban:How to make MRP planned order non actionable?

Scenario: In house Mfg with REM
Process : Kanban (Classic)
Example : Item "A" is in-house mfg subassembly.
When Kanban is triggered, it generates planned order. Using REM, the mfg is done against the planned order and the Kanban cycle is closed.
Meanwhile, the MRP generated planned orders are also actionable. These also can be used to mfg & stock "A".
Question :Can the MRP generated planned order be made non actionable?
Thanks,
Wish you all A very Happy, Joyous Diwali And Prosperous New Year!!
Nitin

Hi
I beleive u have selected options of generating planned orders both by mrp and kanban(since same storage location is being planned both by MRP and Kanban). one option is when kanban generates planned orders, delete the planned ordes that are generated by mrp (eg if mrp already has created planned orders of say 400, kanban is triggered for a planned order of 100, based on settings we can immediatly decrease mrp order to 300 as the 100 is now covered by kanban(so total of 400 qty in plnd order at the end of the day)). pls let me know if this would solve ur problem.
Sam

After MRP planned orders are not getting generated?

HI,
Our bussiness is make to stock and repetetive manufacturing.
We have a prob in running MRP, i enter the demand in MD61 on day basis and after running MRP for some materials all planned orders getting generated wrt to demand but for some materials only some planned orders getting generated means it's not taking full demand ex i have material A and paln is 1000 for 10days i entered demand in MD61 for 10days 100 each and if B material is having same 1000 demand so i enter 100 each then i run MRP and the out put is im getting 10planned orders with 100 each qty for A material where as for material B im not getting full 10 orders only 2 or 3 with 100 each what could be the reason ?
Thanks
KK
Edited by: kiran kumar on Mar 23, 2010 10:19 AM
Edited by: kiran kumar on Mar 23, 2010 10:20 AM

Dear Kiran,
As your saying it is Make to Stock, system will consider Availble stock in Net Req. Calculation
what is startegy mainatined for A & B
if you go with Strategy 11 then system will not consider the stock & Creates the requirements
Regards
Madhu

MRP Planned order generation for Order reservation excluding Dependent Requirements

In our Project we have a requirement like for FG stage & SFG1 stage are M.T.O So after sales order are punched through MD50 we have created Planned orders against sales orders,But dependent stages like SFG2 & SFG3 which are pure M.T.S so only Dependent requirements will get generated.Suppose for SFG1 i have partially converted planned order to Production order then for component SFG2 we get Partial Quantity as order reservation.Now requirement is if i run MRP for SFG2 system need to generate demand only for order reservation excluding Dependent requirements.Is there any possibility where we can generate demand only for order reservation.As system will create Planned order for SFG2=Dependent requirement + Order reservation

Hi Uli,
Suppose i have Sales order--100 kgs for FG
B.O.M levels
1.FG-----M.T.O
2.SFG1---M.T.O
3.SFG2---M.T.S
4.SFG3---M.T.S
5.ROH
So if i run MRP via MD50 system would generate planned orders for FG & SFG1 level as they are M.T.O specific
Now my requirement list would be
FG-100kg planned order
SFG1-100kg planned order
SFG2-100kg dependent requirement.
Now suppose i have partially converted SFG1 planned order to production order
SFG1--100kg planned order to 30 kg production order
Now my requirement list would be
FG-100kg planned order
SFG1-70kg planned order & 30 kg production order
SFG2-70kg dependent requirement & 30kg order reservation.
Here my requirement is if i run MRP for SFG2 in MD02 as these stage is M.T.S system should provide 30 kg planned order & if we see down the line it would be like
Now my requirement list would be
FG-100kg planned order
SFG1-70kg planned order & 30 kg production order
SFG2-30kg planned order & 70kg dependent requirement.
SFG3-30kg planned order
ROH-30kg Purchase req
Client requirement is like these..

Default PR type for MRP (planned order -- PR)

Hi Expert,
Is there any posibility to set default PR type for planned order - PR conversion from MRP?
in SAP standard, PR type is NB, we have configured specific PR type, let say PRM. The purpose is we do not need to change NB to PRM while converting the planned order into PR.
Pls help.Thanks
Rgds,

Hi Gurus,
This is my first post in this forum. Have been trying to search this forum for my case all day and found some answers but when i implemented it in my SAP , the answers didn't work.
The case is:
When i try to convert Planned Order to PR through tcode MD15/MD16, the system will propose PR Document Type NB as default. In my company we don't use that NB PR type. We have another 10 customized PR Type and one of them is for Replenishment. I'd like to set this ZR09(Replenishment) PR Type as default and it's not possible to choose another PR Type.
I have read several answers and implemented them, for example:
1. OPPR with MRP Group 000, and I found no indicator except Scheduling/Doc Type. I typed ZR09 in field Doc Type SPO but in MD15/MD16 other PR Types still appear with NB as default.
2. SPRO-MM- Consumption based planning u2013Procurement Proposal u2013 Define Order Profile or SPRO-PRoduction - MRP- Procurement Proposal - Planned Order - Define order Profile, when creating new entries with Object Type Planned Order/PR still canu2019t find my customize PR Type in field Order Type. Field Order Type only consist of 2 digits order type such as NB,LA,RS,KD,KB,PE,PR,VP. No place to choose PR Type ZR09 or other customized PR Type.
Can anyone help my case?
Thanks and regards,
IC BUMA

MRP Planned order finish Date calculation (Planned delivery + GR Proc.time)

Dear Gurus,
Currently in our system, when MRP runs, Planned orders are created and the order finish date is calculate based on Purchasing processing time OMEW + Planned Delivery time from Material Master + GR processing time from material Master.
My business requirement is that, system has to take only Planned Delivery time + GR Processing time and exculde Purchasing PRocessing time.
I cant make it Purchasing Processing time as ZERO - because this is used for other Purchase orders and KPI will be affected for procurement department
Now we are going to Automate the Purchase orders for Materials - if outline agreement exist.
How to make system settings for a MRP run, the Planned order finish date - should consider only Planned delivery time from Material master + GR Processing Time ( it should exculed Purchasing PRocessing time). Is it posssible? if not by any user exit, ABAP coding should be done?
gurus please advice!
BADI : MD_PLDORD_CHANGE - is this can be used?
Please advice
Regards
RS
Edited by: RS on May 18, 2010 10:22 AM
Edited by: RS on May 18, 2010 10:33 AM
Edited by: RS on May 18, 2010 1:34 PM

Let me check, if I can find a way to paste /afs/md04 (AFS Envirnoment) screen shot . But in the mean time following are the
details
IHPT - 12 days
GRPT - 0 days
SMK - 000 (Op Period, Float After Prod., Float Before Prod.,Release Per. - 0 days)
Thanks,

MRP Planned order

Hi Gurus,
Currently my plant is facing problems in planned order side. The following are my queries:
1.We have huge backlock and for that reason we are moving dates in T.code CJ20N top level assembly. Whenever we change the dates in toplevel assembly, what happens is that, dates change in sub assembly and it deletes old planned order and creates new planned order. Is it possible to maintain the same planned order even when changes are made in top level assembly?
Please advise me with the steps.
Thanks and Regards,
Deethya.B

Please try out firming the planned order
[http://help.sap.com/saphelp_46c/helpdata/en/f4/7d320044af11d182b40000e829fbfe/content.htm]

After firming planned order, new planned order is generating in MRP run

Hi Experts,
I am using SAP AFS. Planning strategy is 21- MTO with Project settlement. MRP type is PD. Lte size is EX. Procurement type is X.
We are using the production versions. Individual / collective reqmts is 1. Planning time fence is not maintained.
In sap AFS T.Code for MRP run is /n/afs/md02. After receiving the Sales order, MD04 screen gets updated accordingly and I am running the MRP.Planned orders are generated accordingly. I am firming the planned order manually through MD04. The satr mark is also appearing.
My problem starts now. If I am running the MRP again for the same requirements another planned order of the same qty. is getting generated. That means after the second MRP run, I am having two planned orders (one firmed plnd order) and second is the new planned order. My requirement is that MRP should not generate any new Plnd. order / PR's if there is no new Sales order.
The parameters for MRP run are "1" for "Create PR's", '1" for "Plng Mode" and '"1" for "scheduling ".
I have tried in all the possible ways, but of no use. Still new plnd order is generated after firming the 1st plnd. order in MRP run.

Thanks all for your feedback..
@ Vishal
1. Yes, Both Old firmed planned order and newly generated planned order have the same grid value
2. For both the planned orders :
Special Stock is E u2013 Orders on hand,
Consumption is V,
Sales order is the same (As we are using MTO , Strategy 21) and same WBS element.
3. First planned order is not in the assigned tab of MD04. This means that has been allocated to some object. u2013 I didu2019nt got this point. Can u please elaborate?
@ Nikhil
1. Quantity of sales order is not reducing after firming the sales order
2. Account assignment category for both the planned orders is u201CZu201D - Indiv.cust./project
I have made some more observations and found the following differences between the two planned orders
From MD04 , keep the cursor on corresponding planned order
& click on upward arrow ( available on bottom side of the report).
It will show what will be the originating requirements i e. for which requirements this planned order generated.
For Firmed planned order it is taking me to screen u201CPegged Requirements
u201D*And the following data is present:
Planned dates: 04.07.2010
MRP element No. 3100001185 (Sales Order No.)
MRP element item 100
Scheduling No. is 1
MRP element indicator - VC u2013 Order
MRP element data- 3100001185/000100/0001
Plng segment u2013 3100001185000100000
P.O / Order Type u2013 ZX
Rec/reqd Quantity 10
MRP element u2013 Order
For new planned order generated, I am going to Screen *u201CProcurement without Requirementsu201D
*The following data is present
Planned date 03.07.2010
MRP element No. 0000123522 (Planned order No. of the newly generated after MRP Run)
MRP element Ind. u2013 PA
MRP element data 0000123522/SO
MRP element item 1
Scheduling No. 1
MRP segment 20
Plng segment u2013 3100001185000100000
Rec/reqd Quantity 10
P.O/Order type- KD
MRP element u2013 Plnd Order

Issue in creation of Planned Order

Hi all,
There is a customer requirement on 08.02.2010 and there is shortage quantity as we don't have enough stock in the warehouse to cover the cust req. So when I run the MRP, planned orders are not getting created on 8th. Can you please tell me what could be the reason?
Regards,
Brijesh

Hi,
Are you saying that the planned order is not getting created at all or is it being created for an earlier date?
If it is not being created at all, check in your sales order, whether the schedule line category is CP i.e. MRP relevant & in MD04 you notice the demand. Also check if the material is MRP planned & has a planning file entry (check using MD21, if no entry, make an entry via MD20).
If it is being created, but at an earlier date, then check the lot sizing procedure. It could be that the lot sizing procedure is weekly or monthly & system has combined the needs & put a supply proposal at an earlier date.
Check the above & revert with additional info if it does not resolve the issue.
Regards,
Vivek

Delete planned order and pr's

Hi, pls advise how to delete system generated (mrp) planned orders and pr's? incase the sales order is cancelled, we need to cancel those planned order or pr's generated earlier. pls advise how to delete the same.

Hi,
If the supply proposals are not firmed, then the next MRP run at plant level will clear all the planned orders / purchase requisitions which are not needed.
Planning mode with 1 should be more than enough to take care of that.
Regards,
Vivek

Link between Planned Order and Purchase Requisition

Hi All,
Is it possible to track a MRP planned order from the Purchase Requisition to which it was converted (using MD04 or MD14)?
And is it possible to track a purchase requisition based on a planned order?
Is there a clear connection - in DB tables - between MRP planned orders and different Purchasing documents - RFQ, PR, PO?
Thanks in advance,
Eytan.

Hi Eytan,
see some corrections for your understanding
So, although it is not possible to track that connection, once you delete the PR that was previously created for the Planned Order, that same planned order becomes available again, and again you can convert it into a PR.
not possible to come again same planned order once you deleted purchase requisition, system will create new planned order during after next MRP run for this requirement
pls reward points and close this thread.
Regards,
Sankaran

Automatic Firmed Planned Order / Mass Change Planned Order

Hi PP Gurus,
My requirement is I want to make all planned order created from planning run will be automatically firmed. I tried several option :
1. MRP type : P1, automatic create firmed planned order within planning time fence but for new requirement, planned order will be created after planning time fence date. Example planning time fence date lies on 20/10/2011
PIR
09/2011     3 pc
10/2011     4 pc
end of planning time fence date
11/2011     5 pc
run MRP
Planned order firmed for month 9 and 10. for 11 is not firmed. But the problem is if PIR on month 10 is change from 4 to 6. the other 2 planned order will be created at end of planning time fence date.
Is it possible for planned order created at appropriate date as requirement date ???
2. Mass Change of Planned Order
I browse the help SAP there is function module : MD_SET_ACTION_PLAF for mass changes of planned orders.
http://help.sap.com/saphelp_46c/helpdata/en/9e/e84226c1c311d3b54a0004ac160649/content.htm
I execute it with SE37 but i don't know what should i do with this function module after the next screen.
In my mind, there will be selection screen for choosing which planned order will be perform firmed action.
Any other idea to solve my requirement is welcome.
Regards,
Arman Lie

Dear Arman,
Use T.Code MD19 for firming the planned orders,also check MDBA for firming the planned order.
For your first question let me check and revert back.
Regards
Mangalraj.S

Planned order start date & finish date

Dear All ,
I am running MRP for finished material ,
But i am getting Planned order start date & finish date are coming same (todays date ). But when i am converting the order then proper scheduled dates are coming .
Why for the Planned order the scheduled dates are not coming ?
Regards

Hi Venky,
Pls try to understand how MRP works
After MRP planned orders are created for the requirement(in house)
In the planned order stage -basic dates are deteremined
For the determintaion of basic dates system check the in house production time/replenishment lead time maintained in the material master
For your requirement you maintain lot size dependent in house production data in the work scheduling view & check
You have to key in data in set up time,processing time ,base qty etc
Hope it is clear
Rgds,
SVP

Rescheduling planned order

Hi All
I have material A and B is child of A
Also C is child of B
I have customer requirement for material A on 17/02/2010
When MRP is created then it has created planned order for B with requirement date as 27/01/2010
And for C with requirement date as 8/01/2010
When I changed requirement date of B manually in planned order as 07/01/2010 then it has given order start date as 15/12 /09.
This will be requirement date of C.
When i do MRP planned order requirement date of planned order of C does not get changed to 15/ 12/ 09 but remains as 08/01/10

Hi,
2 things:
1. Can you let us know if the planned order for C is firmed ?
2. What is the need date coming from B for material in C in MD04?
Regards,
Vivek

Several plan orders for the same day

Hi SAP Experts,
In my company we have a requirement to produce the same finish material in two work centers, using different BOMs. This was achieved through production versions for production orders. Now we need to plan (Indipendent requirement & Plan orders )the material based on these two BOMs.
We enter the indipendent requirement in MD61. I have given the production version against the requirement (In schedule lines tab). However i am unable to give two different requirements for the same day in different production versions.
Then i tried using different planning versions and assigning the different production versions to different plan versions.
Although my indipendent requirements are taken in different production versions(As I can see in MD04). When i run MRP plan orders are raised as the total of the requirements and in only one production version.
Please, Can some one help me to find a method to raise different plan orders for the same day in different production versions???
regards,
Madhushika

Dear All,
I tried quota arrangements as a solution for above mentioned problem. What i require is to devide the PIR for a particular day in to two equal parts in two different production versions so that two plan orders will raise in equal quantities for the same day in two different production versions.
With quota arrangement what i get is alternative plan oders in different versions in diffrent days.
For example If my PIR are
Day 1 = 1000
Day 2 = 1500
Day 3 = 500
Day 4 = 1000
what i get is
Day 1 = 1000 - prd ver1
Day 2 = 1500 - prd ver2
Day 3 = 500 - prd ver1
Day 4 = 1000 - prd ver2
What i want is
Day 1 = 500 -prd ver1
Day 1 = 500 -prd ver2
Day 2 = 750 -prd ver1
Day 2 = 750 -prd ver2
Day 3 = 250 -prd ver1
Day 3 = 250 -prd ver2
Day 4 = 500 -prd ver1
Day 4 = 500 -prd ver2
Hope its clear to you all.
Please advise me how to configure the system according to this reqirement.
Best regards,
Madhushika

KANBAN w/ MRP Planned Orders

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