Missing Render Files / Problem Exporting Quicktime Movie

Everything was going great on my 21 minute project.
I had exported it to iDVD via a Quicktime movie and it looked great in widescreen format. It worked perfectly.
Now, for whatever reason, when I load my project, I get a message saying the Render Files are missing. I am unable to locate them anywhere. I had them stored along with my project on an external firewire 400 drive.
So I press "continue" without finding the missing files.
Now when I export my movie, it appears 4:3 with gray vertical bars on the side!
When I view the project on the canvas, it looks perfect as 16:9. Everything looks normal in FCE.
Did a render file get corrupted or something? Is there a way to delete all the "old" render files and tell Final Cut Express to re-render my entire new project? Would that solve my problem?
Any help is greatly appreciated!

I did what you said and the "exported" file says:
Kind: Final Cut Express Movie File
Under More Info it says:
720x480 Integer (Little Indian) Timecode
Total Bit Rate: 30,313
Why am I trying to export?
Before I ran into trouble, I would export my FCE project using the Export Quicktime Movie command.
I then used iDVD (set to 16:9) to burn to DVD.
It worked perfectly before.
But now, all of a sudden, the same project always shows up at 4:3, whether played in Quicktime or when burned to DVD using iDVD set to 16:9.
The version of FCE is 4.0 and the version of Quicktime is 7.4.5
Thank you again for trying to help me!

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