MTO scenario

Hello Gurus
This is PP-PI - MTO scenario
I am trying to create Process order from Sales order
After creating Sales order, in MD04 - Process order is not created why?
Sales order doesn't have any error message- it's perfect
I checked the stock - stock is zero(mmbe)
in MD04 -( it is in Order() and sales order number is there
but system is not creating process order- WHy
How to create automatically-
what are the config. i need to check?
Thanks
Sami

Hi Sami,
There are couple of things that you can check to understand why this is happening,
1) Check whether MRP is activated for the plant thru T-code OMDU as described by someone above.
2) Check whether order type dependent parameters are maintained for the plant for which you want the process order thru T-code COR4, which is for process order
3) You obviously need to run MRP to get the requirements in the form of Process orders
and lastly just a small check in the material master whether it is internal or external procurement which is quite silly to say but still can have a check on that and also the MRP type maintained....
or else can you try using this t-code MD50 using the sales order as input for the MRP run...
I hope that these things might give some insight into your problem,
Please come back if you have any questions or doubts on these.
Regards,
Abhijeet Guha

Similar Messages

How can we assign a different scope of planning in MTO scenario?

Hi,
We are using MTO scenario. In this case, during sales order creation checking control AE is getting triggered. We want to use a different scenario during rescheduling transaction. But as per my analysis, V_V2 is also calling the same AE checking control eventhough we assigned a different checking control for Back order processing.
In this case, can we assign a different checking control (scope of check) for back order processing?
Regards.

Let me explain my requirement here....
This is a kind of trading or sub-contracting. Initially we will give the forecast to vendor...but Vendor will start the finished product production only after getting the confirmed order from us. Hence we thought to use strategy 50. So we will create a PO to Vendor only after getting a confirmed sales order from customer.
But in strategy 50 ATP confirmation is based on PIR. Hence we created a new requirement class (copy of 45 with ATP active). So in this new strategy ATP is against actual receipts instead of PIRs.
But sometimes Vendor may not be able to supply as per lead-time...and he may postpone the delivery date. In this case we are getting exception message 10 for the PO...even though PO is specific to a sales order. Still rescheduling job (V_V2) is not populating the new confirmation date as it is referring to the TRLT.
Hence we want to use ATP based on TRLT during sales order creation. And during rescheduling we want to use a different scope of check ('without TRLT' and with 'No storage location check'). Hence we created a new checking rule for rescheduling and this we assigned for that specific plant.
As per my observation, rescheduling job is not picking the scope of check that is assigned for rescheduling....it is calling the same checking rule AE during rescheduling also.
So my question here is... can we call a different scope of check during rescheduling run while using make to order strategy?
Regards.

Re: Error while making a Process order in MTO scenario

Hi All,
I am having a secnario, where I am using MTO scenario. I want that the sales order should trigger the process order.The components in the BOM for the FG material .
1. Raw material: procured from outside: Stock & value relevent.
2. This one is non valuated one :procured from outside: Stock & Non-value relevent.
Now when I create a sales order, I can see a plan order in the MD04 scree for this FG . But on drilling down this plan order I can only create the PR for the 1st component only ,for the second component I cant create anything.
The second item should be non valuated & stock relevent.
Please help me in this regards,
Vivek

I have taken help from some other threads to resolve this issue.

Error While doing settlement for Sale Order in MTO scenario

Hi,
In MTO Scenario - when i try to settle Sales Order i am getting the below error. Even i have maintained the settlement cost element for PSG in allocation structure A1.
Kindly help me
Define a settlement cost element for receiver type PSG
Message no. KD506
Diagnosis
In allocation structure A1 (controlling area BP01), you did not define which cost element should be used when settling costs/revenues of the sender. Nor did you define receiver type PSG.
Procedure
Assign a different allocation structure to the settlement sender (-> Master data -> Settlement rule -> Goto -> Settlement parameters), or maintain allocation structure A1.
Thanks
Kishore

Hi
Please check your allocation structure , it looks that settlement cost element that you have assigned in the allocation strcuture is not having correct cost element category.
Go to Allocation structure configuration (OKO6) and check your allocation structure A1.
check settlement cost elements is it by cost element or you have assigned separate cost element for settlement.
if you wants to settle with same cost element select By cost element.
if you wants to settle with different cost element create a cost element and assign settlement cost element.
http://help.sap.com/saphelp_di46c2/helpdata/EN/9d/1f4b6e5733d1118b3f0060b03ca329/frameset.htm
hope this helps you.
Regards

GR in case of MTO scenario

Hello All
        In case of MTO (Planning strategy 20) when we run the MRP we have planned order agianst sales order & we convert planned order to Production order, I want to know that in case of MTO if we look at the GR tab page of the production order the GR Non-Valuated checkbox is ticked, & if we see the help of the same field it says:
Goods Receipt, Non-Valuated
Specifies that the goods receipt for this item is not to be valuated.
Dependencies
This indicator is only relevant to production orders, projects and and configurable materials with account assignment to a sales order.
      I want to know why this checkbox is checked in case of MTO.
      I want that this shall not be checkmarked in case of MTO scenario I want that if GR is done against a production order which is of MTO scenario, then GR shall be of valuated. Kindly suggest what all settings have to be done for the same.
Regards,
J K Tharwani

Thanks R Brahmankar for your valuable inputs,
         I did some changes in customizing under CO node of which the path is as under:
         SPRO>Controlling>Product cost controlling>Product cost by Sales Order>Control of Sales Order related Production-->Check requirement class.
        I made the changes in the following fields:
   Field                      Default Value               Changes
   Valuation               Blank                           M (Separate valuation with ref. to sales document/project)
   Settlement Profile   SD1                            PP01
Result analysis key 000004                       Blank
      After doing the above changes I created a sales order & did the MRP run I converted the planned order to production order & then I got under GR tab page of production order the check box for "GR Non-valuated" as unckecked. I want to cross check if the changes I have made are OK as per the requirement. Waiting for your valuable inputs.
Regards,
J K Tharwani

No Accounting Document generated for goods issue in case of MTO scenario

Hi all,
I have MTO scenario & the industry is trading. So I have all trading goods. In SPRO - Sales & Distribution - Availability Check and Transfer of Requirements - Transfer of Requirements - Determination Of Requirement Types Using Transaction I have determined requirement type as KE.
In material master I have used strategy group as 20 for Make to order scenario. In the settings "Determination Of Requirement Types Using Transaction" I have determined the requirement type as "KE".
The requirement type "KE" determines a requirement class "040 - MkToOrdNoValW/o cons". Here the account assignment category is "E-Ind. cust. w. KD-CO".
Now I created a sales order, the system determined the requirement type as "KE". I saved the sales order, assigned the stock to the sales order & created a delivery.
I did the PGI also. But when I check in the document flow, for the material document the system has not generated any FI document where we see the accounting document for the "cost of goods sold" & "inventory" G/L accounts. The system gives a message "Material document 4900000023 does not include an accounting document".
Note:
1. When I create the sales order with normal MTS scenario, the system creates an accounting document for the material document at the time of goods issue.
2. The valuation class in the material is 3100 for trading goods.
3. The following settings have been made in OBYC.
for GBB, the G/L accounts have been assigned for general modifier "BSA", "VAX", "VAY" & "VKA".
Please suggest me as to where i am missing any settings.
With best regards,
Niyaz Sayyed.

Dear Niyaz Sayyed
You need to check in the following areas:-
- check whether the material is defined as non-valuated stock
- go to OME9, select your Account Assignment and see whether you have checked the box "GR non-valuated". It should not have been checked
thanks
G. Lakshmipathi

How to Copy Cost Estimate from Quotation to Sales Order in MTO Scenario

Hi,
We are working on a MTO scenario- Sales order Costing with Valuated Stock.
And our case we are creating the Cost Estimate at the time of Quotation using PP qty structure. Now we wan to transfer the cost estimate to Sales Order as we don't want to recost the sales order.
Currenty it's transferring only the EK01 condition as total planned costs in Sales order but we want to see the itemization also.
Please suggest is there any way to transfer this cost estimate with itemization from Quotation to Sales Order.
Regards
venkat

Hi
As far as I know the CO esimate does not get copied from Quotation to Sales Order
You need to recost the SO again.. If your Qty Structure has not changed between Quotation to SO and your valuation variant is also the same - it would give the same result
br, Ajay M

Change in Sales Order Qty in a MTO scenario

Hi,
We had confirmed 5 Qty for the Production Order created with reference to Sales ORder(MTO scenario), now after confirmation of 5 qty, sales order qty is reduced to 3., then in this situation, what we need to do for the already confirmed extra Quantity 2 for this sales order. I think we need to cancel the confirmation for the extra qty 2?. Please clarify and explain what we need to do this for this extra Qty 2 in detail.
Case 2) If the Sales Order qty is changed to 7, then we will be creating a new Production Order for this new quantity 2 with reference to the same sales order. Am i correct?.IF wrong, please suggest how should we balance the extra requirement of 2 EA.
Thanks in advance.

Is your query being posted even before you actually tried the 2 cases which you refer to in your system?
If so, then first do the simulation in your sandbox, check how system behaves when you do that. Also check by clicking on ATP check for the material within SO.
Once you do the above your query will be self answered, if you still face any issue then revert with the specific details.

Block production order creation in MTO scenario when sales order is blocked

Hello Experts,
We are using the MTO scenario and creating production orders with refernce to sales order using CO08.
The requirement is to not allow the creation of production order when the sales order has a block. It can be an overall block or a credit block.
Right now the systme allows me to create the production order with refernce to the sales order even when the sales order is blocked.
Is there any way by which this check can be activated.
Thanks
Ritesh

Hi!,
Please try follow:
Go to path IMG > Plant Maintenance and Customer Service > Master Data in Plant Maintenance and Customer Service > Technical Objects > Serial Number Management > Define Serial Number Profiles. There enter "2" in Stkck column for your serial profile.
Regards,
Uday

In MTO   scenario i want to have some materials with out account assignment

Hi,
    In MTO scenario i want to have some components in my BOM to not to get planned with respect to sales order stock / account assignment of specifice sales order( say "C" class items). if i use Consumption based planning" VB" for those
materials it works with manual reorder point planning.but i cannot estimate my correct reorder point for that material.because it is not constant requirement .It varies basing on customer sales order for that period.
   My question is how to plan these components in MTO scenario with out having idea of correct manual reorder point for those materials.
thanks in advance
regards
madan

Madan,
Automatic Reorder Point Planning
In automatic reorder point planning, both the reorder level and the safety stock level are determined by the integrated forecasting program.
The system uses past consumption data (historical data) to forecast future requirements. The system then uses these forecast values to calculate the reorder level and the safety stock level, taking the service level, which is specified by the MRP controller, and the material's replenishment lead time into account, and transfers them to the material master.
Since the forecast is carried out at regular intervals, the reorder level and the safety stock level are continually adapted to the current consumption and delivery situation. This means that a contribution is made towards keeping stock levels low.
So you need to maintain the forecast view for the material. The forecast values comes from consumption data. If the system in place for some time then consuption data will be automatically by the system based on the material issues. I am not sure if you can enter the consumption manually.
Regards
Ram

For MTO scenario,multi level bom is not working sap afs pp

Hi Experts,
              We are implementing MTO scenario for our client. I have maintained strategy group for FERT is 40 and strategy group for HALB and ROH are 20.
               For single level BOM , requirements is not getting generates properly.
              I would like to know What are all the settings is required to create AFS BOM.(single and multi level)
               Please suggest me.
Thanks & Regards,
Deepika.

Hello Deepika,
As we know AFS materials are planned at SKU level (Grid and stock categories) you can use AFS MRP (/N/AFS/MD02) only.
Please refer OSS note Note 981747 - FAQ - AFS Production Planning
Question 5 Made-To-Order Planning -Multi-Level (MD50) does not work for AFS Materials and Sales Orders containing AFS materials.
Answer: Made to Order Multi level planning functionality was never enhanced for AFS and hence transaction MD50 is not supported.
Steps are as,
1. Create a MTO/PTO sales order for an AFS material.
2. Run AFS MRP using transaction code /AFS/MD02.
3. Convert the planned order to production order.
Best Regards,
R.Brahmankar

Moving Average Price and Total Stock not updated for MTO scenario

We are using MTO with planning strategy 20, individual collective indicator is 1 (individual requirement only) and price control is V for finished goods. We are facing the following problems after we perform GR of above FG from MFBF (Repetitive -run schedule header):
1)Total Stock field (LBKUM)in Accounting View 1 remain as blank but the sales order stock is appear in Stock Overview screen.
2)Moving average price does not updated after periodic settlement is carried out.
It seem that problem can only be resolved if we change the planing strategy to MTS (ex:40), appreciate that if any of you can provide the solution.
p/s: on ECC5 system.

Hi,
Good morning and greetings,
The standard SAP says as below
The Raw Materials should have MAP 'V' and the SFG and FG should have the price control as 'S' basically because the standard costing variant PPC1 uses the sequence of Standard Price as the first update at the time of price update and settlement.
I presume MFBF is used for Repetitive Manufacturing and not for MTO scenario...Repetitive Manfuacturing is MTS scenario...Goods receipt of production order is normally done through MB31.
If you still want to use the MAP for FG and SFG then you will have to change the costing variant appropriately to pick the MAP first at the time of goods receipt and settlement.
Please reward points if found useful.
Thanking you
With kindest regards
Ramesh Padmanabhan

Transfer of Sales Order stock - MTO scenario

Hi,
We have a situation in a MTO scenario, in MMBE we see a Sales Order stock for a material.
THe Sales order is archived from the system and he corresponding PP order is also in TECO status.
We need ot use that Sales order stock and transferit unrestricted.
We cannot use any of the movement types as we get the error message Sales order is archived and does not exist.
Is there any way we can use the Sales order stock. Please suggest something orther than reversing the PP cycle.
Rg,
Vipul

Hi Vipul,
Please check OSS note 202345.
BR
Csaba

Planning Strategies for MTO scenario

i have an FG which has strategy 20 assigned to it. I have an SFG which i want to link to the sales order. i also want the planned order to be generated to capture the minimum and maximum lot size and not generate on per requirement basis. example for the semi-finished, a sales order needs a reqt of 20, but min and max lot size is 12000, planned order should be 12000. how do i do this?

Hi Raf,
as you know that, for MTO Scenario the Lot sizin will be EX and no other settings are allowed.
But there is a provision fulfill the requirement.
Now in the Transaction: OMI4 for the lot size : EX
For MTO Lot size select 1 Lot-for-lot with rounding
Maintain the rounding value in the MRP Views as per your requirement like 12000 PC.
Now every time system tries to round it to 12000.
Hope this helps..
Regards,
Siva

HU02 in MTO Scenario

Hi ,
i have created SO->
i have run MRP.->
I have confirmed production order.->
i have done GR with MB31(movement type 101)
But, When i am packing that material in HU02 its giving error as
Batch 20027725 1310 2000 11 doesnot exist.
where,
20027725-material
1310-Plant
2000-FG Storage location
11-Batch no.
is it possible to pack material in HU02 for MTO Scenario??? or we have to use COWBPACK & COWBHUWE T-codes???
kindly guide
Regards,
Amol

Madan,
Automatic Reorder Point Planning
In automatic reorder point planning, both the reorder level and the safety stock level are determined by the integrated forecasting program.
The system uses past consumption data (historical data) to forecast future requirements. The system then uses these forecast values to calculate the reorder level and the safety stock level, taking the service level, which is specified by the MRP controller, and the material's replenishment lead time into account, and transfers them to the material master.
Since the forecast is carried out at regular intervals, the reorder level and the safety stock level are continually adapted to the current consumption and delivery situation. This means that a contribution is made towards keeping stock levels low.
So you need to maintain the forecast view for the material. The forecast values comes from consumption data. If the system in place for some time then consuption data will be automatically by the system based on the material issues. I am not sure if you can enter the consumption manually.
Regards
Ram

MTO scenario

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