MTS Scena. but after creation of SO & mrp run ,double requiremnt generated

Dear Gurus and Sir,
Good morning,
Client Has Make to order scenario. Scenario is as stated below
company is into making "Machines which manufactures bottles" which is a standard product for client.
Hence as per experiance, Client manufactures the Machines in adavance for the Stock.
As and when sales requirement is observed, machine is assembled with the changes asked by customer.
For Make to Stock Scenario.
Standard Machine code (11digit) is avaialble with BOM. The same code is used for Long term planning.
After receipt of order, customer wise MAterial code is generated. The above stadard code becomes child of This new material code.
The changes are addressed to customerwise material code.
This customer wise material code is nothing but dispatchable assembly as per customer requirements.
The Stratergy used for Stad. M/c code in MRP3 view is 40 and in MRP4 collective indicatior as 2.
The stratergy used for customer material code in MRP3 is 50 and w/o collective indicator.
Hence there is a std. bill of material for standard machine. MD61 plan will run against the same std. code.
MD61 is having Consumption indicator stated as 3.
As soon as Sales order is received, The MRP run is taken with command MD50.
During this MRP run, system consideres the Sales order requirement as a seperate Demand apart from Planned demand through MD61.
The system should not generate double requirement.
Needless to quote that raw materials and semi-finish items are planned in advance due to make to stock strategy.
"I have got one solution presently
that using MD02 take MRP run for common components
after receipt of sales order take MRP run MD50 for final assly.
system will not generate double requirement .
When MRP RUN taken through MD01,system generates double requirement. MRP run through MD01 run is required for VB marked items.
The std user Exit M61X0001 is available in standard SAP.
What should be the appropriate/correct solution for above stated problem.
Advance Thanks & regards,
Vidyasagar

Hi Vidyasagar,
In your case, MRP Creates sepearte dep requirements for customer demand.
As per ur settings, yor are doing procurement for std material before the receipt of sale order of customer material code.
u need not worry about dep requirements created against custome ordder. Bcz once u issue the std material to production order (while confirming production order created for custmer material from planned order) it will be reduced.
Please comeback
Regards
pradeep

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Actually for a finished material i have created one production order by CO01.Because of it for semi finished material system created order reservation.I dont have any stock of semi finished material.Now i want while running the mrp run system should not planned this Order reservation of semifinished material.For these in configuration of availability check (Scope of check T.C OPJJ), I made the settings that system should not consider reservation (i deactivated the tick for include reservation) and for include depend reservation , i selected Donot check.And all these settings i made in checking group 02 and checking rule PP.After doing all these settings than also system is considering the order reservation for semifinished material and generating the planned order for it.
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Checking Control (OPJJ) has no relation with MRP.It is useful in the case of Plan and Production / Process Order only to find out Missing part.
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during implementation for one steel industry i have stuck up in problem which is
they have crm plant in which finished products are endless depending upon thickness like .023,.325
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Hello all. I have this situation.
I have material X with two storage locations: SL01 and SL02. Storage location SL01 has 15 pieces and SL02 has 5 pieces. In MD04, I can see a total of 20 pieces under the "Stock" MRP Element.
Material X also has five Order Reservations (OrdRes), for 5 pieces each. These Order Reservations are assigned to Storage Location SL02, because stock is procured from there.
What I want is to have the "Stock" line only show me the stock of SL01 (Stock = 15 pieces). I want SAP to "ignore" whatever it has in SL02 and only consider the stock in SL01, so MRP Run would give a proposal of 5 pieces.
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I have material X with two storage locations: SL01 and SL02. Storage location SL01 has 15 pieces and SL02 has 5 pieces. In MD04, I can see a total of 20 pieces under the "Stock" MRP Element.
Material X also has five Order Reservations (OrdRes), for 5 pieces each. These Order Reservations are assigned to Storage Location SL02, because stock is procured from there.
What I want is to have the "Stock" line only show me the stock of SL01 (Stock = 15 pieces). I want SAP to "ignore" whatever it has in SL02 and only consider the stock in SL01, so MRP Run would give a proposal of 5 pieces.
Sorry, but your logic is not clear to me...
your stock:
5 pcs (SL02) + 15 (SL01) = 20 pcs
your requirements
5 x 5 pcs (SL02) = 25 pcs
Procurment proposal (w/o excluding SLoc):
20 pcs (stock) - 25 pcs (requirements) = -5 pcs > procurement proposal 5 pcs
You are saying:
What I want is to have the "Stock" line only show me the stock of SL01 (Stock = 15 pieces). I want SAP to "ignore" whatever it has in SL02 and only consider the stock in SL01, so MRP Run would give a proposal of 5 pieces.
So, you can see MRP will give a procurement proposal of 5 pcs without any SLoc exclusion...
Please clarify your requirement / business process. Why don't you want to consider the stock in Sloc2? What is your process?
You can see that you cannot exclude a SLoc with Sloc MRP and still consider the requirements relevant to that SLoc (unless you use reorder point planning in that SLoc).
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http://help.sap.com/saphelp_46c/helpdata/en/f4/7d3f9344af11d182b40000e829fbfe/frameset.htm.
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MTS Scena. but after creation of SO & mrp run ,double requiremnt generated

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