Quality samples during production

Hi gurus,
I have 2 quires so please help.
1. I have a requirement that my customer (for costing reasons) wants to monitor the samples taken during production.
How can we monitor this....I tried to confirm scrap quantity @ the phase of quality, but confirming scrap is not allowed, beside, he needs to know the quality samples separately from the production scrap.
2. Another problem is the sample size in the inspection lot, lets say it was planned to take 3 samples but actually we took 4 samples, how can we update this number in the inspection lot.

The exit depends on what you want to actually do and when. You may find that you need the exit to just kick off a program that runs in batch a few minutes later to do what you want it to to avoid locks. You could use and of the following possibly.
QPAP0001      Enhancement - plan reading
QPAP0002      Enhancement for material/plan assignment, plan selection
QPAP0003      Conversion of sample unit of measure to material unit
QPGR0020      Customer Exit ExtensionParameter ALE Interface Code Group
QPL10001      QM: Inspection lot creation - editing work area on creation
QPL10003      Sample calculation for inspection lot without plan
QPL10004      User subscreen for displaying additional data in insp. lot
QPL10007      QM: Inspection lot creation - change QM order type
Once the sample size is calculated I don't think there is a way to update it once resutls recordings have started.
FF

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QM inspection at various quality gates during production

Hi All,
We need clarification on how to plan inspection during production at various stages.
1. How to trigger and use inspection point planning at various inspection stages??
2. How will the characteristic be activated, processed and closed at various inspection stages??
3. How to define different characteristic at different inspection stages?
4. Will a single inspection lot be generated for entire production of a machine or separate lot will be generated at all the inspection stages??
If possible, please provide the process flow.
Thanks & Regards,
Ritesh

First questions
1. How to trigger and use inspection point planning at various inspection stages??
.. QCC0 > Quality Planning > Inspection Planning > General > Define Identifier for Inspection Points
2. How will the characteristic be activated, processed and closed at various inspection stages??
.. When user define new inspection point at result recording, system activates the characteristics automatically based on inspection plan.
3. How to define different characteristic at different inspection stages?
.. Not possible with inspection point function in SAP standard
.. You have to define all characteristics at inspection plan or use add characteristic function at result recording.
4. Will a single inspection lot be generated for entire production of a machine or separate lot will be generated at all the inspection stages??
.. It depends on production order process because inspection lot for production is generated based on production order.
Second questions
1. How can we define partial inspection points within production processes?
.. QCC0 > Quality Planning > Inspection Planning > General > Define Identifier for Inspection Points
2. Process to activate and process characteristics at every inspection points?
.. Yes
3. Is it possible to allot score against those characteristics during inspection?
.. Allocation is not possible, only add is possible.
4. How is partial check points processed and closed?
.. You can define it in operation header detail of inspection plan.
5. Is defect recording done at every inspection point or at the end?
.. Every inspection point
5. How to summarize the result and close the inspection lot finally??
.. System summarize the result automatically when you execute usage decision transaction.
Regards, DoWook Kim.

Inspection during production

Hi All,
Please clarify my doubt on Quality inspection during production.
We are using inspection type - "04 - Goods receipt inspection from production" for inspection during production.
Once after inspection if we reject a sub assembly for rework and move the part to block stock, we raise a notification to the concern department.
Now after production does a rework, how can we receive the sub assembly back to unrestricted used through Quality route and reflect the same in my notification.
If there is some other standard process of inspection during production and rework then please throw some light on it.
Thanks & Regds,
Ritesh

QM>Qualty Notif.>Notif. processing>Additional notif. Functions>Define Action Box
In the next pop-up screen select Define functions for the Action box
To research this I would look at notification Q1. Select Q1. Double Click on Activities.
Double click on 0035 - post goods movement.
you will see this action uses FM QM06_FM_TASK_GOODS_MOVEMENT_2. It is configured to run a second module upon saving called QM06_FM_TASK_GOODS_MOVEMENT_STEP2.
Click on the blue information button to read more about these FM's.
Copy these FM's and have an APAB'er modify them for your use. Add an action to your particular notification using these the new Z FM's.
FF

How to consider sample qty of raw material's quality inspection during mrp.

hi expert.
i have to consider sample qty of raw material's quality inspection during mrp.
i am wondering how to implement it.
is this possible?
thank you~~!!

Hi Seung Hyun,
I think it depends on the sample quantity, whether it is a fixed quantity or it depends to the raw material quantity or requirement from the orders. If it is not fixed, then you can use scrap percentage as suggested by Vivek.
If it is fixed quantity, then there are several alternatives to follow:
Include the sample quantity to your safety stock
Create another material number to distinguish the sample from the original raw material number and include it in the BOM
Regards,
Julian

Component / Semi Finshed rejection during Production

How can we configure the following Business Scenerios :
1. Material is Transfer to production floor with reference to BOM / Production Order from main store
2. During production - Some material is rejected because found faulty
3. Rejected Material is sent to Quality for inspection ( the same material is inspected by the Quality at the time of GR ,but may be found faulty in production floor)
4. Quality Department do the inspection and found some quantity may be used after some rework and remaining quantity is rejected and send to Main stores to return to Supplier
Pl let us know the steps how this can be configure into the system.
thanks
harish

Hi
1. Material is Transfer to production floor with reference to BOM / Production Order from main store
2. During production - Some material is rejected because found faulty
Solution:Here for the rejected material take back that material through reversal movement type.
3. Rejected Material is sent to Quality for inspection ( the same material is inspected by the Quality at the time of GR ,but may be found faulty in production floor)
Issue this material to quality through transfer posting (from unrestricted to quality inspection) using movement type 322.
4. Quality Department do the inspection and found some quantity may be used after some rework and remaining quantity is rejected and send to Main stores to return to Supplier
Once it's cleared from quality department here create inspection lot & thorugh usage decision clear that stock as unrestricted stock & again issue that material to production.
Regards
Ravi Shankar.

Pro MIDI Sample Music Production

I plan on pro sample music production (soundtracks made exclusively on sample libraries). At present, I do have Audigy2 Platinum eX, and although I know, it is not profi card for the audio recordings, for MIDI work - thanks to the versatility and pretty low latency - seems still sufficient piece of HW to me. Anyway, I can't afford to produce crippled sound in any way. So, may Audigy2 really decrease the final audio, even it's mixed from samples? If so, what would you recommend as the most suitable solution / soundcard? The only I need, is zero latency ASIO playing live the masterkeyboard. Thanx a lot for any tips and tricks.
Message Edited by capellen on 01-24-2006 06:12 PM

capellen wrote:
I plan on pro sample music production (soundtracks made exclusively on sample libraries). At present, I do have Audigy2 Platinum eX, and although I know, it is not profi card for the audio recordings, for MIDI work - thanks to the versatility and pretty low latency - seems still sufficient piece of HW to me. Anyway, I can afford to produce a crippled sound in any way. So, may Audigy2 really decrease the final audio, even mixed from samples, in any way? If so, what would you recommend as the most suitable solution / soundcard? The only I need, is zero latency ASIO playing live the masterkeyboard. Thanx a lot for any tips or tricks.
In which resolution those samples are made (16-bit/24-bit @ 44.1/48/96/...)?
Supposeingly you know the resampling issue with Creative cards (excluding X-Fi on Creation mode and all E-MU cards). Also, Audigy 2 ASIO is locked to 16-bit/48 kHz (and 24-bit/96 kHz on some models of A2) resolution.
If keeping the quality of original samples as original as possible and making ~same quality analog recordings are the most important factors, but the budget is limited, I would buy a low priced pro card like E-MU 1212M (~230$), M-Audio Audiophile 192 (~175$) or ESI Juli@ (~125$), instead of using consumer card like yours. If you like to keep the A2 then best would be Audiophile (E-MU 1212M works well beside Audigy but may be a bitch to get working).
jutapaMessage Edited by jutapa on 01-24-2006 08:09 AM

Transformation pointing to Quality Client in Production System Repeatedly

Hi,
I need to understand one issue which is explained in detail below step by step.
1. I created one Customized Data Source(Full Load) and replicated in BW.
2. Also created Info Objects, DSO, Info Package, Transformation, DTP.
3. While transporting this modelling to Production(first time), i unknowingly/mistakenly missed capturing the datasource in Transport Request.Sequence of transport was -
Data Source
Info Area
Info Object Catalogue
Info Object
DSO
Cube & MP
Data Source
Transformation
Info Package & DTP
Now, the moment TR for transformation was transported it threw an error - "Data Source does not exist in Quality client". Then I transported the Data Source TR and after that re-transported the transformation TR production and this error was removed.
But, there were 2 transformations in production - 1) Pointing to Production, 2) Pointing to quality.
4. I request the basis team to delete the second transformation(pointing to quality) from BW production system.
5. After that we captured Data Source and transformation in same TR and transport was successful.
6. Now, after few days we transported a change to production for same object and the system again threw the same error mentioned in point no.3 above and created two transformations again.
How to resolve this issue permanently and I also want to know the reason of this type of system behavior.

Mohammed,
I did that also - please read my step no.4.
We are able to delete the transformation which was referring to quality client and then captured D.S & transformation in a single TR and transport as successful.
Now, after few days I did one change in the same transformation and transported to production.
System Behavior:
Error - " No source exist (i.e.,system referred to quality in production)".
Also again transformation was visible in production which was referring to quality client(which we already deleted with the help of BASIS).
Now since again the transformation needs to be deleted from production, our basis team is telling us to they cannot delete objects every time in production.Thus,
1. Is there any option to solve this issue permanently?
2. Also is it necessary to transport data source along with the transformation which is directly linked to data source?
Please Note: We have Dev+Quality as one client and Production.

Error during OIM schema upgrade during product ugprade from 9.1.0.2 to 11g

Hi All,
We have received following error during product upgrade from 9.1.0.2 to 11g.
Error occurred during fourth step ( Task 4: Use Upgrade Assistant to Upgrade the Oracle Identity Manager Schema)
On the screen while running upgrade assistance (ua.bat)
Following message came on screen.
Schema Version registry >> succeeded
Oracle Identity Manager Schema Upgrade >> Failed
I could see only following error in the log file.
\middleware_home\Oracle_IDM1/server/db/oim/oracle/Upgrade/Oracle_upg_91_92_x2ell_92.sql
[2012-06-28T09:34:51.147-06:00] [FrameworkMR] [NOTIFICATION] [] [upgrade.FrameworkMR] [tid: 14] [ecid: 0000JWnikOB6qIvyKWYBSQ1Fv7Zd000005,0] finalize() instance 1 of 2
[2012-06-28T09:35:00.863-06:00] [OIM] [INCIDENT_ERROR] [] [upgrade.OIM] [tid: 13] [ecid: 0000JWnijRj6qIvyKWYBSQ1Fv7Zd000004,0] UPGCMP-00924: SQL error [{0}]
[2012-06-28T09:35:00.863-06:00] [OIM] [INCIDENT_ERROR] [] [upgrade.OIM] [tid: 13] [ecid: 0000JWnijRj6qIvyKWYBSQ1Fv7Zd000004,0] [[
java.sql.SQLSyntaxErrorException: ORA-00955: name is already used by an existing object
ORA-06512: at line 31
     at oracle.jdbc.driver.T4CTTIoer.processError(T4CTTIoer.java:457)
     at oracle.jdbc.driver.T4CTTIoer.processError(T4CTTIoer.java:405)
     at oracle.jdbc.driver.T4C8Oall.processError(T4C8Oall.java:889)
     at oracle.jdbc.driver.T4CTTIfun.receive(T4CTTIfun.java:476)
     at oracle.jdbc.driver.T4CTTIfun.doRPC(T4CTTIfun.java:204)
     at oracle.jdbc.driver.T4C8Oall.doOALL(T4C8Oall.java:540)
     at oracle.jdbc.driver.T4CStatement.doOall8(T4CStatement.java:202)
     at oracle.jdbc.driver.T4CStatement.executeForRows(T4CStatement.java:1074)
     at oracle.jdbc.driver.OracleStatement.doExecuteWithTimeout(OracleStatement.java:1466)
     at oracle.jdbc.driver.OracleStatement.executeUpdateInternal(OracleStatement.java:2123)
     at oracle.jdbc.driver.OracleStatement.executeUpdate(OracleStatement.java:2067)
     at oracle.jdbc.driver.OracleStatementWrapper.executeUpdate(OracleStatementWrapper.java:306)
     at oracle.ias.mrua.plugin.oim.SchemaUpgrader.loadScript(SchemaUpgrader.java:303)
     at oracle.ias.mrua.plugin.oim.SchemaUpgrader.doUpgrade(SchemaUpgrader.java:139)
     at oracle.ias.mrua.plugin.oim.OIMSchemaUpgradePlugin.doUpgrade(OIMSchemaUpgradePlugin.java:302)
     at oracle.ias.mrua.MRUA.executePlugins(MRUA.java:3672)
     at oracle.ias.mrua.MRUA.internal_driver(MRUA.java:2448)
     at oracle.ias.mrua.MRUA.driver(MRUA.java:1710)
     at oracle.ias.upgrade.gui.UAUpgradeThread.run(UAUpgradeThread.java:390)
Any Idea ?
Ritu

Hi All,
We are also trying to upgrade OIM 9.1.0.2 which is present in our environment to OIM11g. Request your help.
Now how do we achieve the upgrade? Should my source of OIM9i software and target of OIM 11g software be installed on the same server?
I did install OIM11g and OIM9i on the same server and tried to do schema upgrade based on the link:
Upgrading Oracle Identity Manager Environment
But during examine phase I get error the below error
UPGAST 00091- ERROR DURING EXAMINE OF COMPONENETS
UPGAST 01004- UPGRADE IS UNABLE TO DYNAMICALLY LOAD COMPONENET SPECIFIC SOFTWARE MODULES.
When i check in the log in internet it says :
Cause: Repository upgrade framework was unable to dynamically load the Java classes of its component-specific software modules. mrua.xml file might have been corrupted.
Action: This is an internal error. Verify that the Java classpath has been correctly set, the mrua.xml file is correct, and that the .jar files for all component-specific software modules are present in the jlib directory. Contact Oracle Support Services for assistance
What is the javaclasspath to be set?how to check if mrua.xml and jar files are fine
Pls help.Any help is much appreciated.

Change Work Center during production order confirmation

Dear All,
I must to modeling this situation:
I created an production order. In routing I used an work center A.
After I confirmed a half of quantity, the work center A was damaged and I must to change it, with the work center B.
The system allow this change, but when I checked the costing, the situation isn't real. The system counted the costs just for the work center A, and no for work center B.
My question is: it's possible to change the work center, during production order confirmation and the costs updated with new cost?
Thank you for your answer!
Regards,
Marian

once a Order is released, the Process order detaisl for that order is frozen.
however if you want to do it, change the order status to CRTD after reversing the Movements done.
Do READ MAster data , this will copy the new Work center , redo the previously done Moevements.
if the change is long term.
or
Just manually add the new work center and do the processing. if the change is temporary.

Restrict Authorization at Material level during production confirmation

Hi SAP Gurus,
I would like to ask if its possible to restrict authorization at Material Level during production confirmation.
Our scenario is we have SFG and FG which are handled by different group of people but it has the same Order Type. Now we want to restrict authorization such as one department can only confirm SFG and the other department can confirm FG only.
Is it possible to set authorization at material type or production scheduler level. IF not possible, is there other way except creation of new Order Type?
Thanks,
Raymond

Hi Raymond,
DO you mean I should create a customized table for this?
Yes
Are there no standard way?
As per my knowledge, you can control through production order type, so you need to create seprate order type for this
Thanks,
Sankaran

Accounting entries during production cycle

Hi
Can someone tell me what are the accounting entries that take place during production from one process to another? Where is the accounts configured?
Thanks

Anyone?

How we may by pass quality inspection during PO creation

Hi Guru,
How we may by pass quality inspection via selecting document type in the PO. User create dummy PO in multi level marketing indsutry in order to achieve points & awards during month end. Since all the materials subject to quality inspection, material in dummy PO also falls under quality inspection. For your kind information there is no physical movement or GR for this dummy PO. It's just created in the system as I mentioned the purpose the above. I already created seperate document type to diffrentiate this scenario but looking forward how we may by pass quality inspection for this document type. Or is that any t/code which can by pass quality inspection during PO creation. Please advice. Thank you.
rgds,
nantha

Dear Netto,
As I said before user need to create dummy PO & must do GR in order to get the rewards & bonuses. User do GR in the system but it doesn't involve material movement. My question is how we may by pass the quality inspection for said GR since physically no goods involved.
Dear JS,
For your kind information this material subject to quality inspection & it has been set in material master. I tried one more as per your advice. System post this GR to quality inspection eventhough I change to unrestricted use in PO & GR as well before posting maid. Quality Inspection is auto defaulted for said material. Quality inspection is requirement to most of the goods so I can't change that. I'm wondering how we may by pass this just for dummy PO & GR.
I believe this clarifies your queries. Thank you.
rgds,
nantha

Steps to activate Quality tab during GR (MIGO)

Hi All,
I need to activate the quality tab during GR.
I have included the Quality management view in MM, and have maintained the inspection type as "01" Goods receipt inspection for order.
I am unable to see the quality tab during GR(MIGO)
Let me know what all settings do i have to maintain to get the quality tab in MIGO.
Thanks,
Regards
Raghavendra

I must confess I have never seen a Quality tab in MIGO, you did?
What is on this tab?
The quality status is on the WHERE tab.
Inspection method in QM view of material master is well known, it creates a inspection lot in background when doing the GR.
The lab does the quality check and then a usage decision for inspection lot.

Error during Production Order Confirmation

I get a real wierd error during production Order confirmation. The error message is
"Additional items are not allowed
Message no. ZOAL010"
Can anyone throw some light on this?
Regards
Raj

it is not std SAP message.
you can check the user exit for confirmation.
check in transaction code CMOD/SMOD for CONF*

Co products and by products during production process

hi,
I have a production scenario where in both co products as well
by products exists during production process.
We can maintain co products by choosing the indicator in material master and in BOM but how should i maintain the by products?
And also, co products and by products produced will undergo further production process with different operations, in this scenario how I can include these operations and products in my production planning? and how the costs are calculated?
Can any one please help in this regard.
Thanks and Regards,
Pavan

Hi
For Co-product just by choosing the indicator in material master and in BOM.
So when ever u confirm the production order co- product GR done automatically through 101 movement type.
For By-product
1) u have to enter the byproduct code in the BOM with -ve sign if ur by-product is fixed qty.
2) If ur by-product is varying qty then u have to post the by product qty through MIGO 531 movement type against the production order.

Quality samples during production

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