Rework Process order
Is there any document standard SAP process for rework order?
I found PP91 order type as for production rework order. But nothing for Process Order.
Can somebody describe the steps for rework and how to move from blocked stock to unrestricted stock, without QM
involvement.
What I meant was:
We have QM. If there is a faulty item found (in QM stock inspection or in Unrestricted), then we need to move them to blocked stock.
A. What movement type? I know QM UD will take care of that movement. For moving from Unrestricted to Blocked what Tx and mvmnt to use?
B. Also, how to move from blocked stock to QM and then issue to UR/ OR direct from blocked to unrestricted stock for FG?
Thnx in advance!
Edited by: Abhi Patra on Feb 13, 2008 2:41 PM
Hi Abhi,
For process oroder rework, u have to create new rework order type with settlement porfile (process order).
Transfer Blocked to stock to unrestricted use stock - use MB1B mvt type- 343.
1.Create Rework order without material at CORO reference .
2. Assign the settlement receiver is orginal order at settlement rule.
3. Assign the rework material & compnent if needed at rework order & assign the issue storage location (unrestri use storage loaction above).
4. Do the confirmation for rework order & rework materail will be issued from stock to order
5. GR will not be done for rework order.To get stock for reworked material Do the GR for orginal order & settle the both order .
Use MB1b & mvt type 349 to tansfer blocked stock to QI stock.
Regards
Pradeep
Edited by: Pradeep Kumar on Feb 14, 2008 12:00 PM
Similar Messages
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Settlement rule in rework process order
Hello
When creating a rework process order without material in CORO the system is asking automatically for the settlement rules. Here we can then maintain a cost center order order. This is very nice and perfectly fine to us.
When now creating in a different case a rework order with material in COR1 (because we plan a goods receipt) the system is automatically taking the material as default settlement rule without asking the user. Would anybody know a way how to customize the system to ask the user in any case for the settlement rules? So the user really has to make a choice and is not always forgetting to update the correct values which are not only the material. (kind of a training issue but maybe the system can do something about that..)
ThanksHi,
Please click this link
http://help.sap.com/saphelp_470/helpdata/en/38/0cf817ed9b11d29fa2080009b0db33/content.htm
Rework order
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krishna -
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Hi Experts,
Can I have an answer to my following question?
Problem: we want to create a rework process order and we want cost settlement to got to process order (already completed). When I select order as as an account assignement object it raise an error of order status" your bach is archived".
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ShivHi shiv
Can u explain what is the status of ur order?
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Irshad -
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Hi friends,
Our client at present rework process order done through edit or change or add the a BOM manually from the T.code COR1, because of that my costing has been changed hugely it will hit my price diff account, After Costing run price will change 10 to 50 Rs like that.
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Sabhapathy Rhi
the purpose of process order w/o material
If you want to use a process order for a reworking procedure
If you want to use a cleanout recipe
t code CORO
create a order w/o material for rework qty
Make the same entries as described under Creating a Process Order With a Material. Once you have created the process order, the system will copy all the data from your master recipe, but not the material list.
maintain settlement cat,receiver and % in parent order
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deva -
Dear all,
Could you plz tell me how to do a rework for process order.
Kindly helpHi,
Pls refer below link
Re: Rework Order
Regards,
Sankaran -
Hi Friends,
I am new to PP-PI. i want to know about re-processing the process order. i have created an new order type (Re-Work order type
for Re-processing) .I saw few threads whioch explains we can do it through CORO transaction. At the time of creation of Re-
work order throgh CORO , system will ask for Recipe group.if i enter recipe, group system will automatically copy all the
operaiions. But i don't need all the opeartions instead i need only one opeartion re-work. Please let me know how to carry out
this re-work process (process industry) in detail.
Regards
dan01234Hi Frd,
U do following
Create Recipe C201 give recipe group name REWORK define only one operation
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Dear Experts
Please explain step by step procedure for Rework of a Process Order .
Problem is related to rework of an order, where payment has been completed and the material is returned and some rework has been done and returned to customer free of cost, but this is not reflected in PP module, How it is possible?
Regards
RageshHi,
For rework of a process order you can create a process order without material by entering
Recipe group,Recipe,Plant & Process order type.
For further details refer the link
<a href="http://help.sap.com/saphelp_47x200/helpdata/en/89/a42daf461e11d182b50000e829fbfe/frameset.htm">Creating Process Orders Without a Material and With a Master Recipe</a> -
How to assign Inspection characteristic to the Phases in Process order
Hi PP/QM experts,
There is business requirement to assign Master Inspection
Characteristics to the Phases in the process order. But there is no
functionality to assign MIC's in process order. So this is stopping me to map the scenario for Rework execution.
Requirement is results recording is required for additional added phases (Phases added to the process order to perform Rework) in the process order.
Expecting to provide a possitive solution to resolve this issue.
thanks®ards,
Himahi hima
there may be one solution that if you maintained separate master recipe for rework and maintained inspection characteristics there.and while creating rework order assign that master recipe. that would help you to result record.
and one more solution is that you have to maintained inspection characteristics for your rework phase in the master recipe.
if any query please come back
Regards
Pravin
Edited by: pravin dhokey on Jan 15, 2009 10:01 AM -
Issue in passing process order related to order type ZGP9.
Hi Experts,
There has been a development done in CIF user exit to block process orders having order type ZGPD & ZGP7. But we are also facing issue for process order flow for order type ZGP9.
1. To avoid double counting of Depack orders (order type ZGPD) in actual production key figure of SCIPIO, stop sending actual production for order types ZGPD from P1 to SCIPIO.
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could any body suggest me why the issue is coming for process order ZGP9.Hi Venkat,
1) Check whether the user exit is implemented properly
2) Check whether the process order showing ZFGP9 is
created recently?
3) Archive that process order and try creating a manual
process order and check. If still error persists, use an
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and accordingly you can proceed.
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R. Senthil Mareeswaran. -
Rework process in a repair scenario
Hi,
Customer gives Products for Repair. I created Sales Order for each batch of Products delivered by the Customer. Then I created Service Order for each Unit of the Product. In the Service Order, I created a Notification. The Repair Technician updates the Notification for Codes and other repair data. After repair, the product moves to inspection.
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Request suggestions.
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RajRaj,
Sounds reasonable.. You could also return the order to released (REL) and continue with any additional work.
PeteA -
Reg:Process Order Notification
Hi Experts,
I have a clarification that while doing process order,after usage decision a notification will be automatically generated, if in the usage decision the user selected rework, then after activating it it should go to production order screen where they will create a production order after this flow, so i just want to display production order screen when they select rework in usage decision, i just want as in the case of production order where we will get production order screen when we give rework in conformation.
could you please say how to achieve this scenario?Dear Suresh
The same requirement was recently discussed. Please check the below link
Link: [Re: Create a production order from quality notification]
Regards
Gajesh -
Rework process mapping in to SAP
Hi All,
I have a issue of mapping rework process in to SAP. I want to map Rework process in the following way.
Initially when the Finished product is manufactured and final GR is done product goes to quality inspection stock. Quality People inspect the product if it fails they reject it and move the qty to blocked stock during Usage decision. Now production people manually create the rework order with newly created order type and qty will be same as blocked qty. After that in the rework production order they go to components delete the components which are not required and also delete operations which are not performed manually and save the order. Now components which are required are gets issued from warehouse and rework activity takes place. After the completion of activity they confirm the order with the final yield. But now issue is how to move the blocked stock to unrestricted use stock so that inspection lot gets generated by which quality people again inspect the stock and after inspection post it to unrestricted use stock and also how to account for yield difference.
I want to know is this mapping is fine and how to resolve end issue of moving blocked stock to quality stock.
Thanks
VinamrathDear,
you can do it like this:
Transfer Posting of Material from Blocked to Quality
After Rework is done, material from blocked stock will be transfer to Quality stock for inspection.
Transaction Code MB1B
Movement Type 349
Enter material code, and quantity.
Stock of Material is transferred to Quality Stock from Blocked stock
It will help you. Revert back for more information
Regards,
Alok Tiwari -
Reg:Process Order Notification in PP
Hi Experts,
I have a clarification that while doing process order,after usage decision a notification will be automatically generated, if in the usage decision the user selected rework, then after activating it it should go to production order screen where they will create a production order after this flow, so i just want to display production order screen when they select rework in usage decision, i just want as in the case of production order where we will get production order screen when we give rework in conformation.
could you please say how to achieve this scenario?
i don't want to create production order at this time i just want the initial screen could you please say is there any function module we can assign or any user-exits available?Hi PBS,
i just want while doing the process itself am not doing any programs it should by standard flow.
Let me explain my scenario while doing process order, in the usage decision flow i will create an action box called create process order when i click i just want to copy the rework material and its type like that and goes to CORO(Create Process Order Screen)
how can i acheive this?
Edited by: suresh suresh on Jul 13, 2009 2:07 PM -
Process Orders Types and Costing effect.
Dear All,
I have a query regarding the order type in process orders.
There is an order type "Rework",. It can be used by the production people for some material(s) that may need only minute/little rework.
Can anyone please help me to understand that if production guys instead of using order type as "rework" again assign the main work order type for the process orders that were basically meant for rework then what will be its cost implications.?
Is this type is required to differentiate b/w the originally processed and reworked orders only and there is no other implications / consequences ?
Hope, I am able to put my confusion here clearly.
Thanking all you guys in advance.
Regards,
Yasir Shaikh.Wsalam Ajay.
Thank you, I have been learning a lot from this forum and specially from you.
Being new to CO, I believe it will take me some time to get used to the technical terms. please tell me that how to check the cost of rework specific to a CC, I am also unable to understand the 2nd part related to settlement object.
PS, I was of the view that because if we use the default order type for a rework order, then keeping in mind our policy to valuate material at standard cost, we are overcasting / overvaluing our inventory.
Please correct me as even I am confused on this.
For example. For material AAA, and for Output of 1 Unit of AAA, we need 2 units of input material X, 2 units of input material Y, and 2 Units of input material Z. And now we have received material AAA for rework which only needs 1 units of material A .
Now, if we will use default order type and not rework order type then by showing output of 1 unit of material AAA, it will be costed on a standard cost of material X, Y and Z for each 2 units.
After this point , I am getting confused that if it is only a small consumption of new material then how can we assign the AAA with full cost of one unit of AAA.
Thanking you.
Yasir Shaikh. -
Rework Process of Process Manufacture
HI,
Can you give me some help on setting up a rework process for process manufacture factory?I don't see some function in PI factory, like reference operation set (trigger point)in discret manufacture factory....I don't know how to make it...thanks..Monst Yang wrote:
HI,pushpalas and all of you:
> thanks very much for your quick reply..
>
> but I need a rework process for PI...I can't find a trigger point function in C201(reciept) to insert a reference operation set...can you tell me how to make it via process order(reciept,resource) instead of production order(router,work center)..
>
>
> thanks..
Hi,
The below mentioned process hold good for Discrete as well as Process manufacturing
Let it be normal routing or master recipe
Open routing and select the operation line item
To assign the Trigger Point function press GOTO MENU and then select Trigger Point Overview
enter trigger point usage and description
Now select trigger point usage line item and click DETAILS menu and select "TRIGGER POINT"
Create Routing Trigger Point Details will appear
Select the check Box="Insert reference operation set"; Sys Status=PCNF; Active=1
now on the top Press the "PARAMETERS BUTTON" assign the group and group counter
come back to the operation overview and save
Regards,
Raj
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