Rough -cut plan with capacity requirment calculation

Hi all,
We checking SOP with rough-cut plan
We created Rough-cut profile in mc35 for our bottle neck work center with base quantity -1 and time span - 1
then we selected new work center (there is no existing cap req). and assigned base unit measure:min.
and we assigned 1min for each day and saved the profile.
Now we went to mc88 and checked the material's active version production plan. (period split- DAY)
in View -> capacity situation -> rough cut planning -> show.
System calculates some capacity requirement for our production plan.
Say for tomorrow's date i given 1000 qty - production plan.
but system showing capacity req
Work center: TESTWC3                  Plant: 0001         Capacity: 001
Info structur Material          Plant   Order qty     Unit     From              To          Capacity reqmts      Unit
S076            TESTFERT14    0001 1000.000       EA    29.01.2010 11.02.2010   9000.000              MIN
with 9000min and cap load more than 652% ( Actuallly it has to show 1000min as per rough cut plan profile)
Our available capacity of work center per day - 1380 min
We cant understand the capacity requirement calculation in MC88..
Help us out...
Thanks in advance

Hi,
Rough cut planning is genrally done for the group of material say product group, group of workcentre rather than individual material or workcentre.
As standard, in resource table whatever the value you enter that corresponds to no. of days. Each column represents one day.
Pl. refer this link for clear understanding of the same.
http://help.sap.com/saphelp_47x200/helpdata/en/a5/63212e43a211d189410000e829fbbd/frameset.htm
Madhava

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Rough cut planning & available capacity

I need one clarification, in the rough cut planning, the existing load
is not considering for available capacity.It is considering only from
the resource capacity.
E.g : Avaialble capacity of for Resource A (today) is 24 hr
      One Order is created and released for 4 hr with Resource A
      As per that now my available capacity of the resource is only 20 hr
      In SOP planning view, it showing as 24 hrs.
      And If i am running the SOP today at 1400hrs for calculating the
resource capacity. Practically my avaialble capacity is 10hrs. But
in the system it showing as 24hrs.
How to capture the above both requirements?
2. Through roughcut planning we can able calcualte the cost, material and
PRT availability also. But it is not coming the the SOP screen.
Is it any configuration i missed out? Help me out
Regards,
sakthivel
<Title of the thread has been changed. Please use meaningful title.>
Edited by: Csaba Szommer on Nov 15, 2010 9:52 PM
Edited by: Csaba Szommer on Nov 15, 2010 9:58 PM

Hi!
Available capacity means the total capacity available for use in production. Presence of an requirement will not reduce the available capacity.
Regarding SOP. Check for the starting time of the order or requirement. See if you can schedule from the current time instead of start of the day.
Regards,
S.Satish Kumar

LTP and Rough cut planning with Demand Mangment

Hello ,
I am quite new for the planning topics.
Need help for the understanding difference between long term planning and Rough cut planning.
I would like to know in which industry or for which process scenario we choose long term planning and Rough cut planning? Also both this planning scenario how affect or related to the Demand Management.
It will great Help if you put some example with brief process description or scenario details.
Regards,
Maulik

Hi Maulik
There is also Sales and Operations Planning (SOP) which is a higher level of planning, that also allows you to create different scenarios.
Rough-cut capacity planning is used together with SOP. Here, you will generally plan at finished product level, using the sales forecast.
Long-term planning is a more operational tool, very smilar to MRP, but simulative.
SOP data can be transfered to DM and LTP can use DM data as an input.
I suggest you to read the documentation of both functionalities for a better understanding of each one:
Rough-cut Capacity Planning:
Executing Resource Leveling - Sales &amp; Operations Planning (LO-LIS-PLN) - SAP Library
http://wiki.scn.sap.com/wiki/display/ERPMan/Rough-Cut+Capacity+Planning+on+SOP
Long term planning:
Long-Term Planning (PP-MP-LTP) - SAP Library
BR
Caetano

Rough Cut Planning Profile-by Capacity category

Hai,
I am creating Rough Cut Planning Profiles in ECC6.0 for use in Standad SOP (S076). In MC35, I don't see a place where I can enter by Work center category- like I want both Machine and Labour categories as I have different times for each category.
{ when I view the rough-cut capacity situation in MC82, system displays both categroies, but it is based on only the hours I maintained for one of the categories- how do I maintain for both categories?}
Thank you in advance:)
Sonali
Edited by: Sonali on Apr 28, 2009 3:05 PM

Hello Sonali,
Rough cut capacity planning is used only for bottle neck resources.Analyze your process and you will come to know for the product group or material which category or machine is bottleneck.
Create a rought cut planning profile for a production line or Workcenter or PRT or Cost(Relative cost not product cost).
PS:Roughtcut capcity planning should not be used for all the workcenters.
Thanks,
Raj

Rough cut planning in SOP for resource levelling

Hello,
I am trying rough cut planning in SOP.
I have created rough cut planning profile for a product group by using MC35.
The task list exits for the product group.
In task list , work centre is maintained and the same is given while creating the rough cut profile.
This product group contains some part number.
When I try Views--->capacity situation -> rough cut planning--->show.
System gives error that -
> No resource load found.
<u><b>Diagnosis given by system is as follows,</b></u>
This situation may be caused by one or more of the following:
     No PP task list (rough-cut planning profile, rate routing, or routing) corresponding to the Customizing selection criteria has been defined for this material/product group at this scheduling level.
     Resources planning has not been configured appropriately in Customizing.
     The information structure which you are planning has not been configured appropriately in Customizing.
System Response
No capacity load could be determined.
Procedure
1. Check that a PP task list exists for this material/product group.
2. Check that a lot size range has been maintained in the PP task list.
3. Have your systems administrator check and, if necessary, change the resources planning settings in Customizing for Sales & Operations Planning (the steps "Scheduling levels" and "Routing selection").
4. Have your systems administrator check that capacity planning has been defined for this information structure in Customizing.
Please let me know how to maintain the resource planning settings for scheduling level and routing selection.
Waiting for your reply.
Regards,
Ravindra Deokule

Hi Ravindra,
You can use t.code mc84 to create a product group.
Pl follow the following steps to do SOP with product group.
1. Create a Product group in tcode MC84.
Enter a percentage for material say X & Y to be produced. X 40% & Y 60%. Total qty will be split in the ratio as per the %.
2. Create Production Plan in tcode MC81.
Enter the sales plan qty.
Then goto menu,edit & choose create Prodn Plan synchronus to sales.
3. Create Rough cut Planning Profile in tcode MC35.
4. Enter the Status ,Usage & lot size.
5. Choose resources tab & then choose work center & enter work center name which you consider as a bottle neck & then enter the unit of measure as 'min'.
6. Use MC82,
Choose inactive version and select your version.
then goto menu->views> capacity situation>show
7.Check for over loads & adjust your qty acordingly.once the load becomes 100 % save.
8. Change the inactive version to Active version in tcode MC78.
ie in the version enter the inactive version & in the target version enter'A00'
9.In mc82 choose active version, you can see that the plan is activated now.
10.In the menu choose extras & transfer to demand mgmnt.
11.You can see the requirement in the md62 transaction.
12.Then run mrp.
Also regarding the unit of measure in t.code mc35,
If you select your resource as 'workcenter' & choose min or hour & then you enter 1(eg) in the first field against the work center. This means it takes 1 min or hour to produce 1pc(base quantity) in that particular workcenter(bottleneck workcenter)
Reg: Capacity calculation in mc87,follow the eg as above.Enter 1 min as time & base qty as 1 in mc35. Then check in mc87, you will get the load in %. ie if your work center is permitted to work for 8 hours/day & you pass a production plan of 480, then your load will match for 100%.
Regards,
Senthilkumar

How can we define time stamp in rough cut planning profile

Hi all
There is no time stamp(From date to date) in Rough cut planning profile and it is just time span (0-5 ,5-10,... workdays) . If I have different capacity for my resource in different intervals how should I define it so that in planning table it can take it to account and show me requirement versus avalilable capacity acoordingly.Note that we are working with repetitive plannig and our resources are lines which have different production rate between each interval.
Regards
Babak Bolourchi

Dear,
In REM you can use planning table through MF50 for your requirement.
For time stamp in rough cut planning profile please refer my reply from this link,
[Rough cut planning|Rough cut planning profile]
[Link 2|https://forums.sdn.sap.com/click.jspa?searchID=25236413&messageID=6404039]
Hope it will help you.
Regards,
R.Brahmankar

Rough Cut Planning Profile MC35

Hi all,
I was trying to check capacity rough cut planning in product group level, so i have to make the RCPP (ROugh Cut Planning Profile) in that product group level using MC35,
i still confuse with the time span, base qty and the value in resource table at MC35, what is the connection between these 3 value??
regards,
MARUFAT

Hi,
i still confuse with the time span and the resource table in RCCP MC35
i enter the time span with value 1, and the resource table column will give value 1,2,3,...
and when i enter the time span with 5, the resource table column will give value 0-5, 6-10, ...
if i enter the base qty is 5000 to, with time span value 1, and in resource table i enter for column 1 with value 40 and column 2 with value 50, what is the meaning of that? ( the Resource table use work center with UOM HR )
regards,
MARUFAT

Error while creating Rough cut planning profile

Facing the following error while creating rough cut planning profile (mc35) in SOP for product group. "Work center x plant y does not exist for task list type 3". pls advise- do i need to create tsk list for product group? pls advise with tcode to be used.

pls check the (task list ) usage you have maintained in the Work center.
In OP45 , pls ensure that for the usage ,
task list type 3 (Rough cut planning profile) is included.
If it is not included there , pls include the TL type 3 for your usage and now the prob will get solved.
Regards.,
Sheik

SOP : Rough Cut Plan Creation

Greetings....
My client using Product Group for making Yearly Plan . Each prodcut group having around 10 group material .
There are around 30 product group . Planner makes year rough cut plan for product group and divide this product group qty into individual group material , month wise to make monthly plan.While doing this disaggregation into material qty , % of any material in its group is not fixed as some material may plan , may excess or may not be planed.
How can i do this in SAP , as there are variety of product group to be planned in each month .
How can i entered this rough cut plan in SAP ,.
Is there any Uploading method for such case for without defining desegregation , i can enter d the Plan into SAP.
Please guide me ...

dear Santosh..
Thats my question , how can i enterd plan without dessegration % . is thre any other option i have to propose.i already check with MC76
Edited by: SAP PP on Oct 20, 2009 12:20 PM

Rough cut planning-sop

Dear Friends,
For doing roughcut plan for one finished good , first i have created versions as per product group.then next step is disaggregate to sub groups. then after to material. now i got planning qty's for particular material. to do roughcut planning as against material quantites i have created one rough cut plan by selecting one workcentre as constraint(via t-code mc35).After doing this system is giving message roughcut profile is generated. then i went for mc88 to look after my work centre capacity load. i am getting gray position on view tab. so that iam not able to click on the view tab to serve the desired.how to de-gray.
extras>capacity situation> ______view.
pls.suggest how to solve the problem or is there any settings involved at workcentre or routing level or any setting is needed to pop up view tab. it will be very helpful to me.

Hi,
Create a prod group using mc84.
create a rc plan using mc81.
create a rc cap profile using mc35, here give the base qty as 1, lot size etc...
Then in the resource , give the bottle neck workcenter . & enter the time to produce one piece in that particular work center.
use mc82, & choose the corresponding inactive version no.
In mc82 view, after checking the capacity situation(By choosing view, capacity situation, show) you can check the load for that particular resource. Once the load is 100 %. You can save it.
Use mc78, copy the inactive version no to active no. (a00).
Then in mc82 view, go to Extras,
transfer to demand management,
Choose the strategy as LSF/VSF... according to your scenario & then click transfer.
Hope this helps...
Regards,
Senthilkumar SD

Costs in Resource Leveling of Rough-cut planning Grayed out

Hi PP Gurus,
I have created PG and Rough-cut planning profille.
In MC81-Create Rough cut planning, I have been not able to see Costs under Views->Capacity situation->Rough cut planning->Costs.
Because Costs are greyed out.
Please Help me.
Thanks in Advance
Shiva

closed

Planned order capacity requirement load on holiday

Hi ,
We have some cases , the planned order capacity requirements be load at weekend (holiday), but we have no same issue for process order , that's means the resouce set up is correct.
Is any customizing related with planned order capcaity requirment ?
Thanks !

Hi,
If you select the Workday indicator = 1 (Working days (overrides factory calendar) at "Interval of available Capacity Screen" of Workcenter screen system will schedule the Order during the Holiday.(CA02)
This is applicable for Both Planned Order and Process Order.
Pradeep

Problem in Rough Cut Plan while displaying Date & the nbre of columns

Hi Expert,
During the creation of Rough Cut plan for material Trx MC87, the system display only one Column and the displayed date is 2012.
I Tried to extend the period by using the the button "page Right" and "page left" but there is no chance.
your support is highly suitable
Tsang

Hi dear,
I tried that but not working for me could you please investigate again in my request

Problem in Rough Cut Plan while displaying horizon nbr of columns

Hi Expert,
During the creation of Rough Cut plan for material Trx MC87, the system display only one Column.
I Tried to extend the period by using the the button "page Right" and "page left" but there is no chance.
your support is highly suitable
Olfa

Hi Dear,
should Go to trx MC79 and change the date and the period or make it all blank field

How capacity requirement calculated in RCCP in SOP

Hi,
I am executing RCCP (Rough cut capacity planning in SOP) for a material through MC93... I am in the below situation as shown in the below screen shot... in the below screen shot if we consider April 2014 month I understood how available capacity 34819 (MIN) is calculated but not getting how capacity reqmt 397 (MIN) is calculated... can anybody guide me on this how capacity reqmt is calculated....
Thanks
Kumar

Hi,
Thanks for your reply....While creating the rough cut capacity planning profile where I need to mention the qty produced..I will give you my exact situation..
I have resource with six days working. total working time per day is 1339.2 MIN. Total work days in a month are 26 so total available capacity becomes 26*1339.2 = 34819.2 MIN
Now in a month I have a requirement of product is 20,00,000 PC. Machine can produce i.e. capacity of the machine is 1,00,000 PC per day....now my capacity requirement will become like this
total to produce 20,00,000 PC no of days required are is 20,00,000/100000 = 20 days
Per day capacity is 1339.2 MIN so total capacity requirement is 20*1339.2 = 26784 MIN
So now capacity load is 26784*100/34819.2 = 76.92
Now question is where to give capacity of the machine is 1,00,000 PC per day. is it in the RCCP profile header in the base qty as shown below or some other place.... plz clarify....
Thanks
Kumar

Rough -cut plan with capacity requirment calculation

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