10.4.7. iMac 20" CoreDuo won't start any more

I did upload 10.4.7 yesterday together with iPhoto, iPod, iTunes (6.0.5.) and some other recent updates (altogether there were five, I cannot recall the last one). At first I did notice some “ticking” inside the iMac (2.0 GB RAM) every now and then, let’s say few minutes apart. That has never been heard before. Then this morning I noticed that iTunes was very slow. I did add few of my cd’s, and when attached the cover photo to the lower left corner the iTunes did update it very slowly, I think it took 1-2 minutes to add a photo to 12-15 songs. Then I did call Apple support (case #653790xx). The call took over an hour since everything I did on my computer was like slow motion. We did use DiskRepair and looked at the Console. When restarting the iMac it took several minutes, and when using safe re-start (shift on after re-start) the OS didn’t recognize my bluetooth keyboard. Then I was given advice to reload 10.4.7 from Apple’s site and install it again. Also I was asked to do Hardware Test (from install DVD). When I did try to re-install 10.4.7 there was an error after 71% uploaded, the installer asked to do that again. Then I did Hardware Test as advised, but there were no errors found (I did extended test with looping on and took several rounds). Next, when I tried to restart iMac from hard drive (Macintosh HD 10.4.7), it stopped repeatedly on Mac OS X window. Now I’m stucked, my iMac won’t start any more (I’m writing this by Windows machine, can you imagine?!)
I don’t know what’s wrong, but I have used Macintosh from 1987 (IIcx) and never, never before I have had these kind of problems. I suggest so far, that you take care when installing 10.4.7 on Intel iMac, I guess there might be a problem. I wonder why there is not email support for these kinds of problems and alert messages…? I’ll leave sailing tomorrow for two weeks and cannot report this by phone.
iMac 20" (CoreDuo)   Mac OS X (10.4.7)  

Only way to get iMac starting again was to re-install 10.4.4 from DVD, and then update it into 10.4.6. For a while it worked perfectly, just as before.
Then I tried to print to CD with my EPSON Stylus Photo 950 from Adobe Photoshop Elements (2.0). It didn't print anything, but printer started flashing all lights. The print job was not performed, so I did remove it from the Printer Utility. After that the iMac started "ticking" again, same noise than before, after 10.4.7 installation. I did re-boot iMac. It never started, it does stuck on gray screen (gray block running clockwise). HW test from DVD didn't find any problems (extended search looping 3 times). But Disk Utility found hard drive to have inaccurate node structure, it could not fix it.
Apple support recommended to use DiskWarrior. However, it does not support (yet) Intel Macs. I haven't got TechTool Pro 4.5.1 anywhere. iMac does start on to FireWire mode (T at boot), but I cannot see the disk from 10.2.8 iMac.
So, obvisously the problem is not 10.4.7. I believe it to be ESPON printer driver compatibility on Mac OSX. This does not suprise me, EPSON printers *****, I shall never purchase one again. However, disk catalog structure should not get messed by one faulty printer driver!

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