2010 Mac Pro with Apple RAID card - "Drive carrier 00:03 removed"

I've got a 2010 Mac Pro with the Apple RAID card and 4 internal identical Seagate ST32000641AS 2TB drives inside.
I've never had a problem with the RAID card (either battery or in operation) except for one thing:
Almost every time I shut the machine down (which I try to do as rarely as possible), it keeps losing Drive 3, the spare.
(See RAID Utility event log snippet below.)
[I wish I could understand why this Apple RAID card keeps losing the spare across power-cycles/reboots, but I digress.]
So I just adopted it as the spare and it spawns the rebuild and many hours later, everything's fine again.
... until the last time I rebooted (Jan. 2nd).
After the usual "I lost the spare" message upon login, it began the rebuild.
But this time, about 11 1/2 hours later the rebuild stopped and RAID Utility reported "Drive carrier 00:03 removed".
Bay 3 is now missing in the Controller view.
I powered off the system last night, and left it off overnight. Today I took all the drives out, blew the dust off and reseated them.
Same thing. Drive 3 is still missing, and now the rebuild task aborted.
The drive bay location shouldn't matter, right? Can I swap the Bay 3 drive with the Bay 4 drive?
I figure one of two things would happen:
(1) It will report Bay 3 as being there but Bay 4 as being missing, same situation as is now. Meaning the problem is in the Bay 3 spare drive.
(2) It will report Bay 3 as being missing (despite a 'good' drive being present) and Bay 4 will be the (unattached) spare, and the RAID set will be unviable. Meaning the problem is with the drive bay itself, not whatever drive is plugged into it.
If "Drive carrier removed" is trying to tell me the disk is bad, why do I not see any log messages about it? I suppose a spare that never gets used could go bad from lack of use, but ... no messages at all?
Hesitant to plunk down $160 on a new spare disk if the present one isn't actually dead ...
% sudo raidutil list raidsetinfo
                                     Total     Avail
Raidsets      Type       Drives       Size      Size Comments
RS1           RAID 5     1,2,4      5.23TB    0.00MB Rebuild: 0% complete
% sudo raidutil list driveinfo
Drives Raidset       Size      Flags
Bay #1 RS1             2.00TB   IsMemberOfRAIDSet:RS1 IsReliable
Bay #2 RS1             2.00TB   IsMemberOfRAIDSet:RS1 IsReliable
Bay #4 RS1             2.00TB   IsMemberOfRAIDSet:RS1 IsReliable
Event log snippet:
Saturday, January 11, 2014 8:15:19 AM PT
Background task aborted: Task=Rebuild,Scope=DRVGRP,Group=RS1
informational
Friday, January 3, 2014 3:50:28 AM PT
Drive carrier 00:03 removed
informational
Thursday, January 2, 2014 4:29:37 PM PT
Marked drive in bay 3 as a global spare
informational
Thursday, January 2, 2014 4:29:28 PM PT
Adopted drive in bay 3
informational
Thursday, January 2, 2014 4:28:34 PM PT
Degraded RAID set RS1 - No spare available for rebuild
critical
Saturday, December 7, 2013 5:35:17 PM PT
Marked drive in bay 3 as a global spare
informational
Saturday, December 7, 2013 5:35:08 PM PT
Adopted drive in bay 3
informational
Saturday, December 7, 2013 5:34:11 PM PT
The "RedundancyScrub" command could not be executed. (Invalid request or invalid parameter in the request.)
warning
Saturday, December 7, 2013 5:34:03 PM PT
Degraded RAID set RS1 - No spare available for rebuild
critical
Friday, December 6, 2013 4:56:47 AM PT
Battery finished conditioning
informational
Thursday, December 5, 2013 9:53:44 PM PT
Battery started scheduled conditioning cycle (write cache disabled)
informational
Friday, September 6, 2013 10:53:11 PM PT
Battery finished conditioning
informational
Friday, September 6, 2013 3:41:33 PM PT
Battery started scheduled conditioning cycle (write cache disabled)
informational
Saturday, June 8, 2013 3:41:35 PM PT
Battery finished conditioning
informational
Saturday, June 8, 2013 8:37:49 AM PT
Battery started scheduled conditioning cycle (write cache disabled)
informational
Thursday, May 30, 2013 4:09:51 PM PT
Marked drive in bay 3 as a global spare
informational
Thursday, May 30, 2013 4:09:42 PM PT
Adopted drive in bay 3
informational
Thursday, May 30, 2013 4:08:59 PM PT
Degraded RAID set RS1 - No spare available for rebuild
critical
Thursday, May 30, 2013 3:32:29 PM PT
Degraded RAID set RS1
warning

Power Pig wrote:
"Hesitant to plunk down $160 on a new spare disk if the present one isn't actually dead ...
% sudo raidutil list raidsetinfo
                                     Total     Avail
Raidsets      Type       Drives       Size      Size Comments
RS1           RAID 5     1,2,4      5.23TB    0.00MB Rebuild: 0% complete
I was talking about this.
This looks like a RAID 5 setup without the parity to me. I would said it basically a RAID 0.
Also you metioned "I guess that previous spare must really have gone 'bad', despite having never been used! "
I wiped everything out, I selected the 3 disks and clicked on "Create RAID Set" with RAID5 selected and the "Use unassigned drives as spares" option checked. The 3rd disk has always been marked as the spare ever since then. You do not have a choice to create a "RAID5 setup without the parity". If I wanted a RAID0 I would have chosen a RAID0! raidutil now says
% sudo raidutil list raidsetinfo
                                     Total     Avail
Raidsets      Type       Drives       Size      Size Comments
RS1           RAID 5     1,2,3,4    5.23TB    0.00MB No tasks running
Every time the system would 'lose' Drive 3 on boot, I would just keep rebooting until it was 'found', and then manually re-assign the now-'floating' drive as the spare - and the RAID would rebuild.
There was never a problem until the day that prompted this post - when it would not find Drive 3 no matter what I did. I turned the Mac Pro off for several hours until the drives had all cooled down and it still did not find the drive. I left the machine on but unmounted the degraded volume until I got the new replacement drive.
I really don't understand what you are getting at. It's like you are trying to tell me I set it up as a 4-drive RAID5 with no parity(!) and that I was in grave danger because one of the disks was gone. The actual RAID contents (spread across Drives 1, 2 and 4) were never in danger, unless a 2nd disk had failed while the spare was not seen by the Apple RAID card. I wasn't too worried about that happening.

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