4th Gen Click Wheel problems

I bought a 4th generation click wheel 40g ipod in May 06. In May 07 Apple told me that my hard drive was bad and to send it back for replacement. I sent it right to them in May and just received it back this month. I added a few songs tested it and it was working fine. Added 1000 songs and it was still working fine. I have used it less than 5 times since I got it back this month and it now won't do anything.
It is fully charged and moves from the apple screen to the sad ipod with the exclamation point and then to the battery symbol. I did the reset and all the steps and it is doing the same things my old one did. IS this common for this model? I'm calling Applecare in the morning but wish there was away around waiting months to get a new one.
Thanks

Unfortunately, it sounds like the replacement had a bad hard drive as well.
As far as "is this normal for this model?", a study conducted by MacinTouch has shown that 4th gen 40GB models are the most unreliable models there are.

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