80 Gb ipod classic causes itunes 8.02 to freeze during sync

Itunes 8.02 w/ 80Gb Ipod classic. Owned and synced to same mac for a year. No hardware changed.
Initial problem occurred over a week ago when connecting ipod to mac. Error popped up and told me I would have to restore ipod to factory settings. Clicked on restore. ipod rebooted and cleared itself.
Since then I have trouble syncing completely. Ipod and itunes seemed to be syncing properly but slowly and then stopped with progress bar still-came back over an hour later, and progress bar still at same place and sync icon on itunes and ipod still spinning. Tried to cancel, change settings, and/or do anything in itunes and it freezes with spinning cursor. Will not force-quit. I have to manually reset or unplug ipod from connector to resume.
I have been able to load music (9.96Gb) onto ipod by disabling auto-sync, syncing of podcasts(over 300), 1 audiobook, and 1 .pls file-radio station (which never tried to synced to ipod before). All of these items I have had long before the problem. I loaded a new cd into itunes and created a new playlist. Itunes accepted this with no problem. Ipod will not sync the new music when I manually click sync.
*if thread already exists please send link-tried problem solving using other posts, but to no luck
Thanks

I found someone online who has the same problem, and claims that it can be fixed by reformatting the ipod in windows. I currently have not yet tried this, but I have tried reformatting it through disk utility on my mac pro, but to no avail.
I am planning on trying to reformat it through windows, and I will let you know what the outcome is when I get around to it.
Here is the link I found http://www.answerbag.com/q_view/550903
I hope that this may be useful to all the other people with this problem.

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