92mm fan for MEGA PSU..... more pictures.

Looks like to me that the big problem with the MEGA series involves heat. Since the only exhaust fan is the PSU fan, a size change to a 92mm model, would be a big improvement. There seems to be enough room at the rear of the case to mount a 92mm fan externally. You would remove the stock 80mm fan, remove the grills, enlarge the openings slightly, and mount the new fan on the outside....splicing the wires into the old wires that went to the 80mm fan.
I see nothing but inproved airflow with this mod....anybody tried it?
Read further...it's finished now.

Water cooling for a SFF? 
Anybody reading my posts should know I'm using a 92mm fan on my PSU. I tested six different fans for performance at the MEGA PSU default voltage...here are the results.
I gathered up all the 92mm fans I have, and devised a method to test for maximum performance (CFM) at a low voltage (5V).  I used a SFF with the 92mm fan alone cooling the PSU and CPU using duct-work.....no other fans running. I then noted the CPU idle temp with each fan. This happens to be the default voltage to the fan, using the PSU PWM fan control. The voltage remained the same during the idle testing. I also tested at max CPU usage......and found the results similar. The best fans at 5V were the best fans at the max.
Checking the rated currrent draw gave mixed results.....the fan that drew the most current, did not give the best performance.
The noise levels were as expected......the best performer (Delta) was the noisiest. The second best (Sunon) sounded the same as the others.
Here's the list of the ones tested.....listed from the worst performance at 5V to the best.
#6 Power Logic #PL92D12M         1.7W
#5 Evercool #EC9225M12BA        1.8W
#4 Young-Lin #DBF902512H         2.8W   tie
#3 Top-Motor #DF1209BA            2.1W   tie
#2 Sunon #KD1209PTB2              2.4W   tie
#1 Delta #AFB0912H                   2.5W   winner
The Delta beat the others easily......it kept the CPU 2C cooler than the other fans, at a slightly higher noise level. Not much though.
The other five fans sounded similar at five volts....I couldn't tell them apart during a blind test. I could identify the Delta however.
So what good is this sort of test?  :lol: .........I'm cooling this SFF using a single 92mm fan, driven by the default votage (5V) of the PSU. I needed slightly more airflow to cool the hard drive better than I was getting.
Using the Delta lowered my HD temp by almost 5C, keeps the CPU Temp low enough that the CPU fan stays off at an idle (28C ambient). The CPU fan only starts up at 50% CPU usage. So by using a more powerful/slightly noiser PSU fan, I have lowered the over-all noise level, and made the whole computer run cooler.
It's a win/win solution.... :D

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