Adobe Reader crashes on importing form XML data larger than 500KB

I'm trying to import XML data into a PDF form using Adobe Reader. When the file size of the XML is smaller than 500 kilobytes, the PDF form loads the data fine. However, any larger than this leads to Adobe Reader crashing without a warning or error message.
I've tried this with Aodbe Reader versions 7.0.5, v9 and even the latest Adobe Reader X: same result. So the latest version does not have any patches for this issue so far.
To be more specific, the form is an IPC-1752-2 v1.0 Material Composition Declaration form. The XML data is generated by a software. Some of the XML files worked fine but others caused Reader to crash. Experimenting with a repeating data node, I tried different file sizes and came to the conclusion that Reader crashes past around 500KB.
Any patches or quick workarounds will be greatly appreciated!
Thanks,

Firstly I woudl not use the submit by email button (it is too restrictive). You could create or build an email submit button. Just drop a regular button on the form (change the caption to something more meaningful). Now make it a submit button. A submit tab becaomes active. Click on that. In the Submit to URL field enter in the command:
mailto:[email protected], youremail [email protected]?subject="This is a subject"&cc="ccaddress if req"&body="This is the body if required"
You can control all parts of the message this way. Do a google search for mailto to see all of the different options.
Now you need to set what you are going to send. In the Submit As dropdown, choose PDF. Now a PDF will be sent. To be able to allow all users to send PDF you will have to Reader Extend the form. You can do this in Acrobat. Once all of this is done, open the form in Acrobat and under the Advanced menu choose Extend Features in Adobe Reader. Now follow the wizard and save your form. Distribute the saved form.
Paul

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