AE CS5 render freeze

i am trying to render a 550 layer video (HDV) with after effects CS5.
The render queue estimated 25 hours to render the 3 minute video.
After 17 hours it froze up and gave the following message:
"after effects error:  an output module stopped responding.  the file may be damaged or corrupted.  you may need to restart after effects."
I have a Two 2.93GHz 6-Core Intel Xeon “Westmere” (12 cores) machine with 64G of RAM with the following preferences in AECS5:
RAM for other apps = 3G
RAM available for AE = 61G
Installed CPUs = 24
CPUs reserved for other apps = 12
RAM allocated per background CPU = 3G
Actual CPUs that will be used = 12
Any ideas whats wrong here?  Any information would be greatly appreciated.  This is all new equipment.
Thank you
Noah

i am installing the AE and encoder updates.
i am increasing the RAM for other applications from 3G to 16G leaving 48G for AE.
is it ok to leave 12 CPUs for other apps and 12 CPUs actual?
Here are my current settings:
Here are my settings from the render queue after the failed attempt:
Does this help or would you need more information?
Thank you very much

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