AFS Rework Order

Hi
Can we create Rework order (in Back ground)using reference operational set and Trigger points(similar to STD SAP)? .
Regards,
Rajaram .K

Hi
I think Rework Order is not supported for AFS material.
Regards
Ashish

Similar Messages

Referance of Original Production Order while creating Rework Order

Dear Guru,
We create rework Production Order by T.Code- CO01 with rework order Type. But i want to give the referance of Production Order for which Rework Production is being created.
Please guide me.
Regards,
Sanjay Sahoo

Dear Sanjay,
For this you have to create the rework order using CO07 (without material production order).if not using AFS SAP.
then go to Header and under Settlement rule assign the production order with that rework order.
Regards
Nitin

Error message when releasing a rework order

Dear Experts
I try to create a Rework production order using co07 but I am unable becase when I click on the Release button, I get this error message " order type pp07, no checking rule maintained for operation. Release of order not possible". what steps do I take to solve thisproblem?

Dear Vincent,
1) Go to OPJK, here for ur plant & Order type do settings for Business function 1 & 2
2) or else Copy any Std Rework order in OPJK & Give ur plant & order type & save
Then check the result
Regards
Madhu Kumar

What are the settings for rework order quality inspection

HI,
Iam doing production order confirmation at the GR time some oprations are rejected.that operations i want too rework order CO07 process without GR ,i want to Quality inspection in REWork order.
What are the settings for rework order Quality inspection?

Refer beautiful document
http://wiki.sdn.sap.com/wiki/display/HOME/ReworkInProduction

Problem in settlement of rework order

Hi
I have raised a production order and settled all the products in the order. But in quality inspection i have cleared only some quantity and made some quantity rework. I have raised a rework order for the same and settled the rework order.But the quantity is not settled to the main production order.Where is the problem in the rework order
Regards,
PradeepM.

Hi Pradeep,
Are you expecting
1. the rework cost in the rework order to be settled to the parent order or
2. the confirmed quantity in the rework order to be added to the parent order.
Up to my knowIedge I dont think the 2nd point will happen.
Let us confirm with other Experts opinion.
BR,
UK

Error while Goods receipt for rework order.

Dear all,
I have created one Rework order through TC CO07.
While doing Goods Receipt it gives Error Msg as following.
"No valid order items exist for order 200000203"
Message no. C6008
Regards
Atul

Dear,
There is only confirmation CO11N for the rework order. And good reciept MB31 for main order.
There is no GR for rework order. Once you confirm rework order,you need to do the GR for the balance qty of main order or parent order.
And you need to priliminary settlement of rework order first in CO8B, hence the cost will be moved to parent order, then you settle parent order in KO88.
Hope clear to you.
Regards,
R.brahmankar

AUTOMATIC CREATION OF REWORK ORDER

Hi
Could any solve my problem?
Basically i am working in pipe manufacturing unit where we follow discrete manufacturing.
I have some pipes that been rejected from certain operation and sent for reworking.Now, i want that "A rework order should be created automatically for the same pipes"
Is it possible? if yes then, what will be procedure & what setting required for the same ?
Cheers
Alok

Hi,
Rework order can be created automatically by trigger point through change in operation status only.
I think not possible to create rework order automatically if the material got scrap.
Regards,
Dharma

Rework Order after QC Rejection......for Production against Sales Order

Hi All,
Can you help me in the following issue.........?
I have Make to Order production scenario. After Production Order is confirmed material goes for QC inspection and some quantity get rejected ( need rework).
Since I have confirmed total quantity in order confirmation, if I create a rework order with reference to the sales order that will increase the production qty by the rework qty. But I need a rework order to rework on the rejected quantity.
Let me know how to resolve the issue.
Thanks and Regards,
Samar

Hi!,
From your mail it seems that you are doing quality inspection on GR (inspection type 04). Please carry out following steps:
1) At the time of quantity posting on usage decision please put rejected quantity in field against retuen to vendor (i.e. carry out 122 movement for the rejected material). By doing this you will find the delivered quanity on prod order reduced by the rejected quantity.
2) Now create a production order without material (CO07) for the rejected quantity and put the original order as cost receiver in the settlement rule so that all the cost incurred during rework will be settled on original order.
3. Confirm the origianl order / Final operation again for the reworked quantity and make the GR again. This will again create a new inspection lot.
4. Carry out the result recording and UD for this new inspection lot.

Some querries related to BOM,Rework order

Hi FRIENDS,
Really feeling good to being among SAP intellectuals.This is my first thread in community....
I am working in SAP QM past 2 yrs,and am trying to get some SAP PP knowledge...
pLz help me out in getting some knowledge......
a) Whis is it so that rework order is always created without material,it sounds confusing to me.Cant I prepare a standard order for a component say of 100 pcs and then confirm it by 95 pcs and create rew another order with material(same) for 5 pcs..
By co07,the user can book other component (apart from BOM component of that header) by going to co07---bom tab.
Can it be stopped....
b) Another querry is related with BOM....
Why By product is maintained in negative qty in BOM,Cant get the theory behind it.....
Plz answer my querries....

Dear Snehal,
1.Normally a rework order will be created in order to address the product which does meet the expected quality parameters.
2.For a rework order which is created through CO07,no GR will be made and only confirmation will be required because
already the whole product exists as such and this order helps to capture the extra cost spent for correcting the product and
for settlement.
3.So for this reason order without material will be created without referring to any particular material or say product and in
case if you creating a production order with material GR will be made as an automatic process or manual GR.
4.A byproduct will be maintained in negative quantity because so much of product will be obtained as an output along with the
main product.In this the GR will be happening for the main product as well the by-product.So the normal components will be
maintained in +ve quantity which means consuming so much quantity the fianl product is produced and if any component is
maintained in negative quantity then it indicates that its a by product.
Check these links to explore more.
settings for co-product and by-product
Re: Co product and By Product
http://sapfunctional.com/PP/Co&BiProducts.htm
Regards
Mangalraj.S

Automatic Trigger of Rework Order

Hi Gurus,
As a rework process, I know the following
1) We have to create rework order through CO07, and settlement to be done for original order after confirmation with ref. to Ref. Opn. set.
2) We can introduce a rework operation in the production order operation view and carry out further process
3) We can set trigger point in the routing to carry out Rework Process as std. for all the orders, which uses that particular routing.
Now my requirement is, how automatically process the rework quantity, when we enter rework quantity in CO11N.
Pl. let me know the IMG setting.
Regards,
Madhava
Edited by: Madhava K.N on Jul 15, 2009 5:03 PM

Hi,
Thanks for the inf.
With your help, I can create a rework operation for that particular order. But following are my doubts.
1) You have mentioned that, change to be set * first and then again + What is the significance of assigning twice.
2) During confirmation, I entered some quantity in yield and some quantity in rework, but in the order display, it has created one more operation as rework, but required quantity as original order quantity, That means, we have to rework entire quantity of the order not the rework quantity entered during co11N.
Hence this solution holds good for Insert ref. operation set and rework of all quantity.
My requirement is automatic creation of rework order for the rework quantity. For this
I have chagned my earlier setting of trigger point - create order with reference and in active I have put 2 with the clue from your answer.
Now the rework order is generated for the quantity which i have entered in Co11n rework quantity field. But not able to see the order no. Just blindly I displayed the next order no. It worked out.
Now, I released the rework order and confirmed through co11n.
I tried to confirm original orderfor rework quantity, it is giving the information as "Up until now only xx pieces confirmed for predecessor operration. Since it is information, i tried to save it, but the message " total confirmation quantity is not equal to planned confirmation quantity" is displayed.
Performace assitant gives following message.
Total confirmation quantity not equal to planned confirmation quantity
Message no. RU117
Diagnosis
There are the following reasons for this message:
You create a final confirmation. The confirmed quantity for this operation (yield + rework quantity + scrap quantity) is not equal to the planned quantity to be confirmed.
You create a partial confirmation. The quantity confirmed until now for this operation (yield + rework quantity + scrap quantity) is greater that the planned quantity to be confirmed.
My yieldrework qtyscrap qty. does not exceed the planned quantity.
Then I went to MIGO, and posted GR for original order, but in CO03, it is not showing the del. quantity, even for the partial accepted quantity also.
Is there any steps for rework order after confirmation?
Pl. help me.
Madhava

Inspection lot for rework order

Hi QM Experts,
I have a question about the rework order.
For the original order i use inspection type 03.
After found the defect, i create the rework order using CO07.
My question is how to create the inspection lot to check the rework order ?
Thanks in advance,
Helly

Hi Helly,
I guess you are using a specific order type for the 'Rework'. Check the configuration under IMG:
Quality Management > Quality Inspection > Inspection Lot Creation > Inspection for Manufacturing Order.
For your plant/order type combination check assignment of 'Inspection Type' on the 'Planning' tab (it's near the bottom)
Hope that helps.
Colin

Rework order

Dear gurus,
My scenarion after UD we put 2 ea out of 10 ea in block stock at finished header level
now we want to rework this 2 ea .
i have configured all setting required for processing
now how to create production order ( which t.c.)

1) Move the block stock to unrestricted in MB1B with movement type 343
2) create a production order with rework order type in Co01
3) Delete the all operation and add the relevant rework operation in operation overview
4) delete all the component and add the Finish material with quantity .and add the component (if you use other component for rework)
5) activate auto GI & auto GR if needed, otherwise do GI in MB1A
6) Confirm the production order in CO11n or Co15
7) do GR in MB31( if auto GR is not activated)

Rework order Operation Confirmation and quantity posting to main order oper

Hi Friends,
I have confirmed first operation of production order by CO11N. While confirming the operation, i entered 5 qty. as Rework Quantity. Due to trigger point function, Rework order gtets generated. After completion of Rework , i confirmed rework Order. Now i want to add this Rework Quantity in the second operation of main order . So i can be able to make confirmation of whole quantity of second operation. How to do this?
Normally system takes the first operation yield quantity as next operation quantity for confirmation.
Waiting for Reply!
Thanks!

Dear,
If a separate rework order is created using the trigger point, the system assumes that both the rework and all subsequent operations are processed via this rework order. As if first operation confirmed as 10 5 as rework quantity.
It means that you can second operation you can confirm as 5 only. So you need to add all operation in reference operation set so confirm all operation quantity here and remaining quantity in main order. So your confirmation yield will remains same.
Or it is only possible to return the successfully reworked quantity to the original order if the quantity check which is executed against the confirmed yield of the predecessor is deactivated using Customizing of the confirmation OPK4. In this case, only the confirmed yield is indeed proposed without the confirmed rework quantity. However, with the quantity check being deactivated it is allowed to overwrite the default value with a larger quantity.
Note that you cannot enter a goods receipt for the rework order since it is defined without header material. Instead, you can enter goods receipts for the original order manually.
Regards,
R.Brahmankar

Rework Order Processing

Hi Gurus,
I would like to be clarified on the Rework Order Processing.
There are some threads that says that I need to use CO07 transaction and create a new Order type. But in rework, what if I need to replace a new component. how will i settle accordingly against this production order?
Our current scenario, is from QI stock some product will need rework and will be transfered again in production. what will happen to the current stock that will need rework? do i need to create a separate storage location for rework where I could transfer the stock from QI stock?
Thank you,
Raymond

Hi,
For new component reqt. in the rework order in the compt. overview, you can enter your requirement and save it. Then follow the rework process.
About the creation of one more storage location, you can do that. But my suggestion not to do that, because rework will simply accumulate in that storage location.
Once the QI people return it back to production by their process (moving it to production storage location), immediately rework it and close the issue. Otherwise, one day you will end up with huge quantities for rework.
Madhava

Rework order thro' trigger points

Hi,
I am using the trigger point in the routing to create the rework order. The scenario is as below.
1) I confirm the opn 0010 of the original production order with Yield 99 EA and Rework 1 EA.
2) Rework order gets created for the rework qty.
3) I confirm the rework order and set the status to TECO.
4) After rework, I again want to confirm the opn 0010 in the original production order for the balaqnce qty 1 EA. But I am not able to confirm the operation. I need system to update/propose the balance qty. for which rework has been done.
Please guide how to solve this problem.
Thanks,
Sunil

Hi,
The original production order you need to process as it is like 99 nos and you need to confirm all the operations and do the goods receipt. To rework the 1no you are creating the rework order and you are capturing the rework costs and settling this in to the original production order.
This is the way of handling the rework order.
Regards,
V. Suresh

AFS Rework Order

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