Another 5th Generation Ipod not charging/sync problem.

I have two 5th generation (aka video) iPods.
One works fine but the other does not charge either by using a mains charger or through USB through the PC..
Also it is not being seen by the iTunes or Windows Explorer.
The fact that one iPod is ok should prove that my chargers cables and PC are ok but to be absolutely sure I've tried new chargers, cables and another PC and the result is the same, one iPod ok, the other one appears faulty.
Strangely the only way I can get the suspect iPod to charge is via a firewire connector connected to a Mac
Other than that the iPod plays music ok and all the other functions work ok.
So far I tried........
Confirmed the iPod is configured for Windows
Checked the dock connector pins and they seem ok.
Tried a reset.    http://support.apple.com/kb/TS1382
Put the ipod into Disk Mode  http://support.apple.com/kb/ht1363
When the iPod is in Disk Mode it displays a tick and ''OK to disconect '
I then plug it into the computer but nothing happens.
I've also tried a diagnostic test
http://www.wikihow.com/Access-and-Run-Diagnostic-Tests-on-an-iPod-Video
All tests seem ok apart from the USB connection test which says No Cable Connected.
Apart from a hardware problem any ideas?

Same Ipod .
Same problem.
Same steps taken.
Anyone?

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