Assemble-to-order with spliting the Production Order

Hello,
I'm new to SAP and we just implemented the SAP System.
My Experince is from one year as Process Owner for PP in our Project.
I have a specific Question regarding the assemble to order process.
So far we did not implemet Capacity Planning in the System, but I would like to use it.
The Idea is the following:
1. There is a sales order coming for 1pc of Product. The scheduling is carried out, ATP-Check and so on. The production order is created and at least the capa is placed on the end of the chain (using quetimes). One Product needs 60min to assemble.
2. more orders are comeing in, all consuming 60min of capa on that day. If the capa is used, move to later date until capa is back again. this also should be now Problem to set as far as I understand what I have learned already
3. What i do not like... If I get orders with too many qty.... I would like to hav a maximum qty. where the order gets splited and moved forward to the next day... so... Customer orders 10, 5 are placed on Tuesday, 5 on wednesday and so on.
Each of those "Splits" should have one production order header.
Any idea how I can reach that?
Thanks, hope I will find a solution
BR Marian

Marian,
Standard ERP Sales order ATP cannot be made to confirm Sales orders based on capacity availability. All capacity related conflicts and resolutions are done during dispatching, which is a separate step.
If you need SO ATP to consider available capacity while confirming the Sales order, you could use functionality that exists in APO. Otherwise, in ERP, you are facing custom development.
Assemble to order in general is restrictive as to what types of scheduling can be permitted. There is no automatic production order splitting in standard SAP ATO. Some manual manipulation is permitted. Of course, with custom development, you are only limted by your imagination.
Best Regards,
DB49

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Assembly to order: change in sales order with change in Production order

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But when I am changing the production order (date/qty.), SO isn't getting updated accoringly.
Please tell me the reason why it isn't happening!!

Hi
The sales order requirement can be made as the production order receipt once you save the order in the system.
so it is possible to change the receipt according to the sales order reqmt if any changes made in the sales order,
in every entry or changes in the sales order ( if you use the stategy 82) . in back end system explode the BOM and the create the production order as per the order reqmt,
even while you do the changes mad in the sales and save that time sytem re explode the BOM once again and change the production order qty.
but if you change the production order , system not re run or explode the BOM , Routing . such setting is not made in the system . so obviously updation will not happen for the sales order .
Edited by: raj on Jun 9, 2009 11:22 AM

In the Production Order, Sales Quotation is displayed not the Sales Order

Hello to All,
I need a kind help from you.
My scenario is as follows
There is a Configurable Material (Finished Product)
Sales quotation (VA21/2/3) were made for this material.
Sales Order (VA01/2/3) with reference from the Sales Quotation were made for this same material.
Now when I run the MRP (MD02) for this material, Planned Orders were created.
Planned orders were converted to the Production Order.
In the Production Order (say in Display mode), under the 'General' tab, there is a segment called 'Sales order'. In this segment, the sales order is being displayed if the Production Order is created for a sales order (MTO scenario).
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My Issue which need your answers:
Is it a standard SAP scenario?? I mean, if the production order is created for a sales order and again if the sales order is created earlier with reference to a sales quotation, then in the production order, the Sales quotation is displayed. Is it a standard?? Or it is showing wrongly? I mean, is it like that, always the sales order should be displayed in the Production order and not the sales quotation??
Please suggest so that I can overcome this problem, if at all it is a problem.
Some More Inputs (For your analysis/research):
1. After the MRP run of the material the Planned Order is created. I have checked the planned order, and found tha the assignment of sales document (in this case Quotation) is done in the Planned order itslef. It is visible wthin the "Assigmnet" tab of the Planned Order.
2. For the analysis purpose, I created one stand-alone Sales Order for the same material. I mean, without reference from any Sales Quotation. Then, when I run the MRP (md02), the Planned Order and then production order were created normally, with reference to the Sales order. This just for your kind information.
3. I have checked the pegged requirement of the Production order in the MD04. It is showing the Sales order itself. But, if I see the production order (CO02/O03), it shows sales quotation.
User Requirement:
Evenif, the sales order is created with reference to a Sales Quotation, after MRP run, in the Planned and thereby subsequent production order, the Sales Order should display and not the Sales quotation.
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Hi
Since your scenario is configurable material, the system takes the reference of sales quotation only. Because the in case of configurable materials the sales quotation is the base and based on the sales quotation the sales order is created and subsequent production order.
This is std SAP and for configurable materials the sales quotation is deciding factor
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I know DUV that distribute consumption differences from a physical inventory to production orders.
After the production order consumptions (mvt. Type 261) for these materials we posted the prices differences with MIRO between the purchase order price and the invoice.
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To me it looks like the material ledger is the standard tool for doing what you want to do (although it doesn't actually post price differences from purchases to production order but rather distributes them to the receiving materials on the level of the actual price calculation)

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Dear all,
Our client would like to delete few components issued to production orders by mistake.(these are bulk materials, transferred from legacy system).
These materials are issued to orders already.
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regards,
Kumar.

You can directly delete the component bulk material in Co02 itself in the componet tab.
Do the where used list in CS15, ANd check whether that BOM material have production order in COOIS, and go to change mode of the order and delete the component manually.
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Dear All,
I have created cost estimate for the FG material and moved the standard cost to FG material and created the production order.
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Subbu

Hi Subbu
1. Have you released the cost estimate from CK24 before GR from prod order? Check if field Current price in Costing 2 view is not Zero
2. If your contr area currency is different than comp code currency, then your costing variant should allow you to release the cost in contr area currency as well.. T code OKKN ("assignments" tab)
3. Check if target cost version 0 is defined properly and assigned to your contr area
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Ajay M

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Hi Experts,
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Ria,
I am not so clear about the exact situation.
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I suggets you go this way,
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Sttle the order so that the cost on the order will be zero, then give status CLSD.
As far as possible stick to solution no. 1 only.
Go for solution no. 2 when you don't have any other option.
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SmanS

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Hi everybody,
What to do after a Production Order is confirmed, GI, GR, and the Production Order is Technically Complete?
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Thanks in advance,
Rudy.

Thank you!
But I get the following message in VL01N:
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HI
I have sales order haveing qty 100 ,then iam creating the production order with respect to salesorder number and item by co08.
i want to split the order qty while iam creating production order .and after complitiung the sales order qty sysytem should not allow to create production order .
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1. I dont think in standard it is possible.
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dsk

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Hi,
In ECC 6.0 after my last operation has been confirmed with AUTO GR. MIGO proposes the planned Scrap quantity against the Production Order for Goods Receipt. Is there a way to stop this.
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Hi Aravind,
I have a suggestion. Instead of having assembled scrap if you follow below way you can overcome from this issue.
To produce 100 quantity, goods should be issued for 103 quantities. You should maintain this in BOM. So during production confirmation, if your yield is 98 then GR will happen only for 98 and you can enter 2 piece as scrap quantity. GR will not happen for scrap quantity. When you confirm the rework operation, system will propose only 2.
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If you need more information, do reply.
Regards / US

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1. What is the procedure for issue/receipt of PRT material in the SAP?
2. What is the procedure to block the PRT for the creation/release of production order when it was already assigned to the other production order during the same time?
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Hi Ramanujam,
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Hi All,
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User AA is already log-off from the system, but still giving the same error message.
How to solve this problem?
Thanks.

Hi,
Logically to display any document it may not resttrict even though same document is using by other user it may only allow yout display rather to change......but also try the below way it may help you.
Just re login in user AAA and select the first radio button "continue with this login and end other login" and then login from your USER ID and try to display the production order through CO03.
BR

Open the reservation for the Production order

Hi,
I have post the GI for Production order MB1A with movement type 261 from 100 peaces components. I would like to cancel a partial quantity of components from this posting (about 30 peaces). After cancel it the reservation for the production order has to be open for 30 peaces of components.
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Which T.code and mtype could I use.
Thanks
Dede

Hi,
Have you cancelled the movement (of 30 pieces) by selecting the "with reference" option from the menu?
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Check & revert.
Regards,
Rohit.

Can SAP take scrap into account with determining open production order qty?

SAP appears to completely ignore scrap on production orders. This isn't working for us. What we would like is something like this:
If the production order is for 20, we've confirmed scrap of 2, and confirmed 10 good, then the open quantity should be 8. The next time MRP runs, it should re-schedule the 2 for a later date.
I didn't see any way to accomplish this through settings on the order, or through configuration. Can anyone recommend a user exit I can use to accomplish this, or did I miss a setting somewhere?
Thanks,
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Hi Randy,
The scrap you are confirming is basically unplanned scrap...That is basically for consuming the components for the scrapped quantity ...but not to affect the total production.
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How to delete the production order in mass?

Dear Experts
Please tell me how to delete the old production orders?

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Assemble-to-order with spliting the Production Order

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