Assembly Orders with REM

Hi,
I came to know about the scenario of using sale order with REM in Assemble to order scenario.
I have already seen the write up available in Sap library.
Please let me know more about the advantages and practicability f the same.

Hello Mr. Reddy,
Thanks a lot for your guidance.
Please let me know can we use functinalities of Collective order scenario in Assembly orders , that is If the sale order is available for FG and MRP is run
then down level component planned orders will be created automatically.
No order release function is required for the down level components.
And availability cheak can also be carried out for the the FG sales order.
regards,
Ravindra

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Message V1748.You cannot select assembly order 1440363 for deletion.

Dear Friends,
I am getting the above error while rejecting a line item for sales order.
Diagnosis says:
Due to the current situation of the document, the system has attempted to mark the procurement element 1440363 with a deletion flag.
This could, however, not be carried out, as the procurement element was in a state that does not allow the deletion flag to be set.
I am unable to handle it.
Please guide me in this regard.
Regards,
Srinivas

Let me ask you this: Is the assembly order 16600192 your VA02 order number? If not, your sales order item might have created an assembly order (with this number). Depending on its status, you may not be able to delete the assembly order and therefore the sales order item deletion is not possible.
Verify the assembly order status.
Good luck!

Error:(in tcodeVA02)"You cannot select assembly order 16600192 for deletion

when i am trying to delete one line item from sales order using VA02 tcode its throwing error "You cannot select assembly order 16600192 for deletion".
could you tell me please what might be the reason and how to resolve this issue.
waiting for your response.
thanks,
aritra
Message was edited by: Aritra Samanta
Message was edited by: Aritra Samanta

Let me ask you this: Is the assembly order 16600192 your VA02 order number? If not, your sales order item might have created an assembly order (with this number). Depending on its status, you may not be able to delete the assembly order and therefore the sales order item deletion is not possible.
Verify the assembly order status.
Good luck!

Assemble-to-order with spliting the Production Order

Hello,
I'm new to SAP and we just implemented the SAP System.
My Experince is from one year as Process Owner for PP in our Project.
I have a specific Question regarding the assemble to order process.
So far we did not implemet Capacity Planning in the System, but I would like to use it.
The Idea is the following:
1. There is a sales order coming for 1pc of Product. The scheduling is carried out, ATP-Check and so on. The production order is created and at least the capa is placed on the end of the chain (using quetimes). One Product needs 60min to assemble.
2. more orders are comeing in, all consuming 60min of capa on that day. If the capa is used, move to later date until capa is back again. this also should be now Problem to set as far as I understand what I have learned already
3. What i do not like... If I get orders with too many qty.... I would like to hav a maximum qty. where the order gets splited and moved forward to the next day... so... Customer orders 10, 5 are placed on Tuesday, 5 on wednesday and so on.
Each of those "Splits" should have one production order header.
Any idea how I can reach that?
Thanks, hope I will find a solution
BR Marian

Marian,
Standard ERP Sales order ATP cannot be made to confirm Sales orders based on capacity availability. All capacity related conflicts and resolutions are done during dispatching, which is a separate step.
If you need SO ATP to consider available capacity while confirming the Sales order, you could use functionality that exists in APO. Otherwise, in ERP, you are facing custom development.
Assemble to order in general is restrictive as to what types of scheduling can be permitted. There is no automatic production order splitting in standard SAP ATO. Some manual manipulation is permitted. Of course, with custom development, you are only limted by your imagination.
Best Regards,
DB49

Assemble-to-Order with External Procurement

Dear colleagues,
I am trying to figure out how to deliver an assemble-to-order process to my client without having to create planned orders. My client's environment is such that PP is not in place.
The business requires an assembly process, but always with external procurement.
Has anyone come accross an identical requirement and if so, can I please ask for suggestions on what strategy, strategy group should I use?
Thanks and regards
Kikas

Dear All,
Perhaps I did not phrase my question correctly.
Yes, 100% - Assembly is PP. Let me see if I can explain.
The client's process is as follows:
Inquiry - Costing and Pricing - Quotation - Sales Contract - Equipment Commissioning (e.g. server) with warranty and serialisation - Commissioning Complete - Maintenance Contract.
I would like to be able to trigger the "commissioning" from SD - I am not sure how I can go about it:
1) - Assembly with Planned Order (PP) but very limited since PP is not in scope and all materials are externally purchased;
Is it possible to use a planned order with externally purchased materials only? If so what would be the process?
2) - "Assembly" with perhaps a PM refurbishment order - PM04.
I have never done this so I am unsure if this is possible; I was hopping to be able to achieve this by creating a new requirement class similar to 203 (assembly static) but assigned to order type PM04 instead of PP04 - do you think this would be possible?
Thanks so much for your help
Kikas

You Cannot select assembly order for deletion error with BAPI_SALESORDER_CAHNGE after EHP6 upgrade

Hi All,
We are using Z transaction to update Wbs element data to sales order line item through BAPI_SALESORDER_CHANGE. After EHP6 upgrade while updating Wbs element data to old sales orders(Created before EHP6 upgrade) we are getting You cannot select assembly order < order number> for deletion (V1 748) error in BAPI return table, For multiple Sales order run.
But if we run the same order individually it is getting processed successfully. W e are passing the same values in individual and multiple case.
We debugged the BAPI and found one more error related to Authorization, But BAPI return table is giving different error (V1 748)message. Please help us in finding the issue.

Hi Sujay..
Please check.
http://help.sap.com/saphelp_47x200/helpdata/en/b7/58c4c87e0811d2b66a0000e82d8bd1/frameset.htm

Assembly scrap in REM scenario

Hi Experts,
My scenario is relevant to REM, during back flush in transaction MFBF am posting the assembly scrap by selecting assembly scrap radio button and in the scrap posting screen with reason of variance, as per logic the quantity of the plan order should be reduced by scrap quantity, am able to see the goods issue document but the plan order quantity is not getting reduced.
Are there any specific setting needs to be done for posting of assembly scrap?
Please help to explain the complete process of assembly scrap in case of REM.
Regards
cs

Hi Anupam,
I have checked the process as per your advise and it is working fine, but here am having an issue as if am scraping through quality it is scrapped with movement type 553, which is booked as loss.
But actually we are retrieving the components from these 5 units and reusing them in another FG.
As we are working with REM we are using CO07 production order without material for rework purpose in that case the scrapped assembly is issued to production order and components are retrieved with 531.
Is there any possibility that the scrapped assembly can be shown as stock and issuance can be done?
Or how can we address this scenariou2026
Regards
Chandan

Error while creating sales order with network/project

Dear All,
we are getting the following message while creating a sales order with assembly processing with network/project system .
The standard Network used as a reference contains assignments to a standard WBS. However you have maintained WBS assignments manually.which assignment should be used?
manually maint pre-defined
reward points are assured for valuable help.
thanking you
Best regards,
R.Srinivasan

Dear Murali,
Thankyou very much for your reply.We have checked for these things which you have mentioned.
ie
Assignment of Standard WBS in the Standard network and WBS Assignment of Operastional network.We are still getting this error.
Kindly let me know What are the other possibilities for this error.
Thanking you,
Best regards,
R.Srinivasan

Error-M2O-Settlement rule for assembly order for item...could not be genera

Hi,
When I am creating Sales Order (VA01) for M2O, I am able to do the costing and copy the EK02 condition type. I have verified the the incompletion log, it indicates that document is complete.
But while saving the sales order, the below error message is displaed:
Settlement rule for assembly order for item 000010 could not be generated. Should the order still be saved?
                Yes/No
1. If No is choosen the following error message is displayed
       Error when processing Production order
      Error when processing Production order
      Message no. V1380
      Diagnosis
        A technical error has occurred. On calling up the assembly interface, exception 5 was triggered. The exceptions have the following meanings:
1 = External block, 2 = General error, 3 = Insufficient data for the interface, 4 = Order was not found, 5 = Update has been rejected, 6 = Final document number for Production order is not issued. Procedure: Inform your system administrator.
2. If Yes is choosen, it is creating Production Order without settlement rule. Able to perform GI & Gr. If I try to enter settelement rule (Settlement receiver SDI - Sales document item) in production order (CO02), the belwo error message is displayed
"Distribution rule for Sales document item can only be created automatically Message no. KD063"
We are using the requierement class with below details:
Reqmts class: ZSO- for M2O
AAC = E, Valuation = A, Settlement profile =SD1, RAKey = 000004, Assembly type = 3.
Settlement profile contain:
Allocation structure, PA structure, Default object type = SDI. Valid receivers: Optional -Sales Order / Prof. seg.
If I make the Valuation field as blank in Reqmts class, there is no error while creating Sales order. And also Settelemnt rule with sales document item as receiver is successfully creating for the production order. Since the Valuation is blank in requirement class, it is Non valuated Sales order stock. All GIs & GR are non valuated
The business requirement is it should be valuated sales order stock and the production varinaces has to be settled to Sales order. Then Sales order has to be settled to COPA.
Need your valuable inputs to meet this requirement.
Let me know if you need any further details.
Thanks in advance.
Regards,
ADI

Dear SAP PP Consultant ,
What is the strategy group you are maintained in the material master ?

Manual creation of planned order in REM

Hi,
Can we manually create a planned order in repetitive manufacturing? I know that in case we run MRP , then planned order for finished is created with order type 'PE' due to which it cannot be converted to production order.
I dont want to run MRP , still can i create a planned order manually with the same order type 'PE' ? I tried in MD11, but not getting option to chose PE as it is not available in F4 of planned order profile.
Please help..
Regards.

Dear,
You cannot create a planned order with PE order type manually, because a planned order of REM related material gets order type "PE" only when it is assigned with a Production Version.
So achieve manual creation of REM Planned order with PE type with the following options,
I - Using MD11 transaction create a planned order with LA type and assign a suitable REM related Production version to the planned order during creation itself, now this order would automatically become "PE" order type on saving the order.
2. In the planning table using MF50, you can directly create a planned order for a production line using F7 key.
Regards,
Prasobh

Production Order in REM

Experts,
I found that even if the material (Fert) is having REM scenario set up, it is possible to create production orders for the same material.
One of the material is having MTS REM scenario for which production is driven by planned Orders(run schd). Periodic settlement is done.
By mistake production Order was created for the same material.Goods receipt/issue is also done for this production Order.
How to restrict the system for not allowing to create the Production Order for REM scenario?
Thanks.
Suresh

Please note that Routing is required to create a Production order as the std setting in production ordere dependent parameter-OPL8.
Any way my sugestion is please delete the production order types if you are not using production order types.
In case if you are using production order for other materials then
goto OMS4
create a status - XX , with production PO header message = E,
Assign this status in baisc data1 of the material - X material status (for which system should not create a Production order)
You will get following message
In-house production is not intended for material XXX status cannnot produce with descreet manufactreing
Message no. CO 050
best of luck

Production order with reference to sales order

Hi experts,
I have created one sales order.
I am getting an error as "sales order has no CO object" while creating production order with reference to that sales order. Can anyone help me on this ?
Thanks in advance.
Rgds,
Parul.

Dear singh,
pls check this given by yadav
T. Code: OKKP - Maintaining Controlloing Area
Select your Controlling Area and Click: Activate components/control indicators (left-hand Dialog Structure)
Here, Under Tab: Activate, check Boxes: Sales Order, Cost Objects, etc..
Check whether Strategy Group is maintained in Material Master (MM02) --> View: MRP3.
T. Code: VA02/ VA03 --> Tab: Procurement -> Column: RqTy
There, Check whether requirement type is relevant for MTO.
More information:
Req. type: KE (if, Reqmts class: 040 Mke-to-ord.w/o cons. - possible to create Production order)
Req. type: KEK (If, Reqmts class: 020)
Req. type: KSV (used for Make to stock - Planning with Assembly Planning Strategy 40 is being used in the MRP3 view of the material)
Also, Check other relevant settings in:
SPRO --> IMG --> Sales & Distribution --> Basic Functions --> Availability Check and Transfer of Requirements --> Transfer of Requirements
Best Regards,
vraj

No BOM explosion in assembly order

Dear Experts,
I am running a assembly order, type PP04 which is directly created from a sales order. During the creation, the BOM is exploded.
My question is that how can I disable the BOM explosion as I want to enter all the components according to our customer rule instead of a predefined BOM.
If there is no BOM of that material, there will be a error message when saving the production order.
Thanks.
Claude

Hi,
following settings to be made in Customization for the Assembly Order If you don'twant to explode the BOM
1) Create the selection ID with priority & BOM usage in OPJI
2) Create the BOM Application & Assign the selection ID created in above step & Also mantain the following cheks in OPJM
uncheck the Sales Order explosion indicator--OPJM
3)Assign the above Application to the Order type & Plant in OPL8
Thanks,
Rajanikanth

Error in transferring results of assembly order

hi, all,
i'd like to ask for assistance with the error i got during VA02 transaction. when i did check availability/delivery proposal, i encountered this error on one of the line items.
Error in transferring results of assembly order
thanks in advance.

Hi Gurus,
Have anyone found solution for this problem?
Thanks,
Tanveer

SAP Retail Project - Assembly Order configuration

Dear all,
We are into SAP Retail Project, as per the process we have to generate an assembly order to our internal workshop to assemble the product.
this assembly order has to generate from sales order. Articles required to assembly will be maintained in workshop only.
we are not implementing Production module, we are trying to create a purchase requisition from sales order. but the BOM main items purchase requisition is not getting generated and there is no communication between sales order and workshop regarding Assembly process.
I am expecting an expert advice, with config steps to map this process into sap. Your suggestions will be highly appreciated.
Thank you
Raghu ram.

Hi Mohan,
Thanks for the useful link you shared.
But I am looking for specific configuration and master data set up required for store order creation scenario where " Warehouse stock is created if stock exists else third party order is created"
This option is activated in POS interface inbound profile for store order control by selecting document categorydefault as "A - Warehouse order if stock exists, otherwise third-party order"
Just wanted to understand how this option works by requiring what kind of configuration and master data settings.
Any further suggestions will be really helpful.
Regards,
Debraj

Assembly Orders with REM

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