Automatic Stock replinshment using production order

Dear Experts
Our client wants to trigger Production order for material automatically once stock reaches below reordering point.
MRP TYPE : V1
Lot Size: FX { Reordering point 200 Fixed lot size 600}
My understanding is only MRP run creates Planned order and using PPBICO40 Production can be triggered automatically.
Clarification need on : Whether production order can be created once material stock reaches below reodering point regardless of Sale order or MRP run.
Please guide me
narayanan

hi,
Your perception is right, It is not possible to create the production order directly with MRP.
Regards
Shekhar

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Automatic Batch Determination in Production order

Dear All,
We are using automatic batch determination is based on FIFO (first Mfg first out) for components..After releasing the order.
I have maintained Batch Class in all the materials which are used as a all material special Characteristic LOBM_HSDAT as a one of the class characteristic. as we want batch determination on GR date for few material and for few material LOBM_VFDAT for self life material and its class.
Then create Sort Rule CU70 mainatained the same LOBM_HSDAT in it. and one with LOBM_VFDAT.
Then create Batch serch Strategy (USE T.Code COB1- search strategy CO01the respective sort rule and selection critoria.for All ROH HALB and Finish material.
In Material Master of all component in MRP 2 view select value 3 (Automatic Batch Determination) for BATCH ENTRY. All ROH HALB and Finish material
After mainting above all prerequisite I should able to do the Automatic Batch Determination as per my selection Rule.
But Automatic Batch Determination in Production order after release is not working.
Please need your help.
Regards,
Manish
Edited by: manish gurnule on Dec 30, 2008 5:26 AM

Dear,
Define the batch determination search strategy for process order in COB1 with sort rule in CU70.
On the initial screen of your application choose Logistics>centrel function>batch management>Batch determination>For process order -->Batch search strategy --> Create.
On the initial screen of your application choose Batch search strategy -->Create.
Choose the strategy type, say choose co02
Choose the key combination-
Enter the required dat-->say plant ,production order type, product,valid from and component for which you want to have this
Choose Selection criteria push button. Choose a sort sequence.
If no values have been entered, enter the selection class and the characteristic values.
Go back to the screen on which you create a batch search strategy.
Choose Sort if required(it should be defined earlier(in CU70- here you are giving the charateristic name on which you want to sort)
For component you need to use MBC1 with search stratgey as ME01 for your plant movement type and material and assign the sort rule and search procedure here.
Check also in COR4, for the combination of plant and order type...you have selected search procedure-CO0001
Batch management> Batch serach procedure allocation and check activation
T.Code to be looked specifically OMCG , CORC
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Madhu

Valuated Sales order stock with CO Production Order

Dear All,
Our clinet is manifatcuring cables and having 2 plants, for one plant we have configured PP module so we are arriving valuated sales order stock, for another plant we didnt configured PP module so we planned CO production order, but where as we are not meeting our ultimate goal i.e; valuated sales order stock.
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Narasimham T

Valuated sales order stock is not dependent on PP, so you should be able to still to use it. The requirements class associated with the sales order item determines whether the item is valuated sales order stock and it also determines the valuation method. If you do not have Boms and routings in this plant you can still value the line item based on the material valuation in the material master. You can also value it based on a unit cost estimate that can be created seperately for the sales order item. Justt make the desired settings in the requirement class.
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Hi Experts,
We have a problem in the availability check.
There is a material used as selling product and components in the same time.
When the material has been reserved completely for a production order, the new sales order still get confirmed despite there is no physical stock at all!
Please advise how to exclude the stock reserved for production order from the availability check in sales order? Many thanks!
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Qiang

Go to MM02 and check what availability check is maintained for that material. Next go to OVZ9, select that available check with the combination "A" and maintain "X" or "F" in the field "Incl.production orders".
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Dear guru ,
I dispatch the production orders according to a specific sequence.
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Automatic batch management for Production order receipt

Hello ,
I have a requirement to setup & activate Batch Management only for Production order Good Receipt . I am looking out for what all configuration / data setup will be required to complete this .
To start with I have following questions .
1. Whether such activation is possible only for Production order Good receipt - 101 mov.type
2. IF yes , is Batch management activation status be at material or plant level .
3. As I need automatic assignment , should I be selecting Internal batch management .
4. What should be selected for valuation for Goods movement in Inventory management.
5. Is it necessary to have batch determination by maintaining Condition tables / Access sequence
6. What would be standard Class / characteristics to be maintained for automatic determination.
Also I will have to work with the running system where Material are already active and have stock in system . What precautions will I have take if I have to activate the Batch Management in a running system.
Appreciate all your expert advise.
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Thanks Adler for your comments .
With reference to your point , need further clarifications
1. If batch management is selected to material , this means that it will be active for all movement types for Inventory and cannot be restricted to 101 mov.type .
I see that in config node
+Define Batch Creation for Goods Movements+
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Can I not restrict batch creation only for 101 movement , but again here I don't have options to select only for Good receipt for order - Tran/Ev type - WF .
& what about below config node
+Define Batch Creation for Production Order / Process Order+
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Is it possible in this node .
Please advise.
Regards.
Lawrei

Special stock indicator in production order

Hi,
We have a new business scenario from sales department.
For example, A is a MTO item, it has component B & C. Now there is a sales order for A come in, and system create a production order, but there is no enough stock for B. They want to:
1, Allocate C to the production order and other production order or sales order can not take it away via V_V2 or MRP run.
2. Create another seperate purchase order for B and want this purchase order also allocate to this production order.
3. They do not want to use WIP stock because it is difficult to display WIP stock in SAP you know.
I trying to use the special stock indicator "E" for components in production order, and I move C to custom stock via 412 E with no issue.
But when I create a purchase order for B with account assignment "F", it goes to normal stock in MD04. After I post GR for the purchase order, the quantity goes to production order directly, does not show in MD04 and did not reduce the requirement quantity.
If I create a purchase order for B with account assignment "E", it gives an error message "Sales document item is not defined for the transaction. I tried to change the requirement type from "KMFA" to "KE" in the sales order for A, and the production order disappeared, it is not accepted.
How should I define and configure the process?
Thank you so much.
Albert

Hi Albert
I suggest you to take a look on the setting "individuall/collective" on the tab MRP4 of the material master.
For both components, you should set the value 1 and system will always plan the components under the sales order special stock.
BR
Caetano

How to create the Batch Automatically during creation of Production order

Hi All,
I wanted to create the Batch Automatically for the Specific order type during creation.
Not for all order type so OPKP transction will not work for me.
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Hi All,
Thanks for your inputs.
1. Why we want create the Batch Auto -
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2. Scheduling profile.
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Purchase order for stock material in production order

Hi
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Gabriele

Gabriele Montori wrote:
>
> 2) I would like to know if there is a way to bind purchase request to Production Order (not planned order) BEFORE the MRP runs and create a Purchase Order, because when creates a PO for stock it aggregates all requests in one order.
I think I understand what you are trying to achieve -> this sounds like you would want to do what SAP standard would do with KD/E-requirements (customer specific) = every material=item=position in a SD-order will create it's PR or production order. In the same way you want to generate one PR-item per production-order component - wait! - Maybe you want to create a single PR for every component in the production order???
Gabriele Montori wrote:
>
> I hit that road but for stock material, RESB-AUFNR is left empty in table..
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Special stock indicator in Production Order Component overview

Hi Team,
I have one finished product , for which i have created BOM . It has only one component in it .
Now i am creating a Sales order , based on the definition and requirement set , system is creating a production order in background.
When i go to production order and see components overview screen , there is one field special stock . This is getting filled with '1' - Individual customer stock always.
Even though we have stock in storage location , it is expecting components to be in Sales order stock .
If i create a stand alone production order for same materials , there is no special stock indicator set in components .
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sudhakar

Sudhakar,
Check the MRP parameter 'Individual/Coll' in MRP4 view for the components. This should be set as 2 for collective planning. If this flag is left blank then planning will be based on the parent material (If the parent material is planned for special stock then the components will also be planned for special stock)
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Changes not reflected in table CDHDR/CDPOS using production order(CO02)

Hi experts..
i want to extract all the changed\new entries from table RESB (reservation table). The object class for this table is ORDER. I m using CDHDR/CDPOS tables for retrieving the changes. But the changes reflected in RESB using Service Order transaction (iw32) only is getting updated in CDHDR/CDPOS, not through Production Order transaction (co02). Any idea about this problem ?

Hi,
Refer this wiki code ALV Grid Display with checkbox to process selected records at runtime, it will definitely help you:-
https://www.sdn.sap.com/irj/scn/wiki?path=/display/snippets/alv%252bgrid%252bdisplay%252bwith%252bcheckbox%252bto%252bprocess%252bselected%252brecords%252bat%252bruntime
Regards,
Tarun

Automatic GR Problem for Production Order - Missing PARTS

Hello
Stocks are available in the QA stock, The Availability check is considering this stock also, but during Production order confirmation,( CO11N) we are getting error message missing parts , we have two problem
1) we don't want to consider the different storage location / QA stock for availability check
2) Once we transfered the stock to Unrest stock , we can't do CO11N , we have to do manual GR / GI , how to overcome this.
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Ni

Hy Nick,
For your First Qustion,
For this go to OPJJ - Avaibility Check Control
Select Chcking Group which you have assign to your Order type
(OPJK) and remove tick from Incl. QI stock.And for Storage location don't tick No Storage Location after doing system will check Material availability in only production storage location (Which you have maintain in MRP - 2 view of Material Master) .
For pop up option, go to T.Code OPJK Slect your Plant , Order type and option 1 or 2 (At the time order Creation or Release).
Material Availability checks,
Don't tick No check option,
This setting will give the option of Pop up screen with Massage of Missing Parts.
For your Second Question
Sorry still I still don't under stand your Problm.
But I guess you want to restrict the GR until GI is not done due to Missing parts.Correct or not?
If yes then do the below settings,
go to t.code OPK4 (Parameters for Order Confirmation):-
Go to second tab General Individual Entry,
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This setting will help to terminate any confirmation for which goods movement containes any error.
Hope it will help to solve your problem.
Regards,
Dhaval

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Once i do confirmation of last operation ie Goods movement as Final confirmation then
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Stock determination for production order

Stock determination is not carried out during production order release. I checked config (OSPX) and it looks fine. Any clue where else I should look inorder to correct this issue.
Thanks

Hi,
After checking all the necessary configurations in OSPX, check following also.
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Automatic Stock replinshment using production order

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