Avoid Print Dialog Box

My company is exporting Postcards in Illustrator CS6. What we do is have a large data set imported into the Variables applet and use the Actions applet to record and export action and play it through the whole data set. We later combine the PDF files and print them as a batch.
My question is: Is there a way to create an action that will automatically print the data set while avoiding the print dialog box? It will make the process simple and move faster.
Also, what are your was of creating postcards? Catalogs?
How do people create a catalog with over 60 pages and keep the file size low?

Take a look at AI's Batch Process dialog. You can use data sets there.

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