Backflush in REM

Dear PP gurus,
I am working on REM , during backflush through t.code MFBF, systsm is giving message : No material
components available" , Although BOM and routing .,, production version is properly defined, also all the component material is available in stock .
Please help.
Warm regards

Dear Adhish,
1.Check whether your BOM status has been set 2 - inactive under the BOM header,if so means make
to 1 - active and then check in MFBF.
2.If you are using a change number with released key for BOM creation means then check whether the
release key has been set to 1 in the change number header in CC02.
3.check whether prod.version is locked for any usage purpose and also check in KKF6N -->whether its
picking up the components for the preliminary cost estimate.
check with this and revert back.
Regards
Mangalraj.S

Similar Messages

Reporting Point Backflush in REM

Dear all,
Consider the following scenario for RP backflushing in REM:
Total quantity produced on the line : 2 pc
There is one intermediate reporting point and one final reporting point.
REM profile 0004:Report. points with activities is being used.
Now, at the intermediate RP i confirmed 1 pc.
At the final RP the system allows me to confirm 2 pc with a warning.
How do i prevent this? I want the system to only allow as much quantity to be confirmed as has been confirmed at the previous RP.
Kindly advice.
Regards,
Sumeet

Dear Sumeet Vaidya,
Please give a try with this user exit XMRM0001.We used for a different
purpose during backflushing.
I'm not sure whether this user Exit works for this reason.
Please check with your ABAP consultant for more details.
Please check & confirm
Regards
Mangal

Question about sloc determination in MFBF and backflush in REM

Dear SAPper,
I just try to read about Repetitive Manufacturing and i came with some confused item.
1. I try to backflush MFBF and i don;t fill the planned order, but the backflush is succedd. Something
strange is my planned order is not decrease:(, so do i have to fill planned order number every time i backflush. Can i backflush anonymous to planned order number and the system derease the planned order automatically in FIFO manner
2. I configure the auto sloc determination and i have set maximum number of split unlimitted.
for example in MFBF i need 50 PC Raw Material
My stock in SLoc 1000 is 40 PCS
My stock in SLoc 2000 is 200 PCS
I configure the sloc determination like this
1. F 1000
2. F 2000
Nut in MFBF component always withdraw from 2000 with 50 (full quantity) although i set maximum number of split maximum
I tried batch determination before and it split.
Did i miss something so the system can split the quantity along sloc automatically
Please throw a light:D
Best regards,
Freddy Ha

Hi,
1)
Normally in the rem for backflush just u have to enter the product and qty then system will automatically reduces the planned order.
But in situation if planned order is not reducing then please check ur REM profile in the "control data2" tab
In this which one u have select for the planned order reduction.
2)
Regarding stock determination, create stock determination rule thr' T CODE:OXPS.
Here u have to create stock determination rule first from which storage location material should be picked, depending upon the priority.
Assign this stock determination rule in the material master or in the REM profile "Control data2 " tab.
Then system will automatically pick the material depending upon the stock determination rule.
Regards
Vijay

Backflush and REM profile and control key ...

Hi all,
in REM manufacturing, the backflush is control by routing control key or REM profile settign in configuration ?

HI..
In REM scenario the backflush is controlled only by REM Profile.u can configure it in SPRO.
path is ..production> Repetitive manfacturing> control data> rem profle
u can create with the help of assistant given in SPRO
plz revert me if it works for u
Regards
Anupam Sharma

Activity backflushing in REM

Hi,
We follow repetitive manufacturing for FERT materials with Prod version, Rate routing and Product cost Collector. In our REM profile for posting activities we have assigned the option 'Using data from prem. costing for prod. cost collector'. We are saving the preliminary cost estimate for prod cost collector periodically(including the activity cost). In this case while doing assembly backflushing for the FERT material the activities are not posted as per the values defined in the rate routing. Please let me know the reason for the same.
Regards,
Ravi Kumar C.

Dear Ravi Kumar,
I'm not meaning about cost calculation,What I mean to say is if there's any change in BOM
component's are quantities or rate routing operation details the first step you have to do is in KKF6N-->
for that material,plant,production version goto change mode and click on costing button and save the
datas,so that the latest changes are taken up for the preliminary costing.
Because based on this only your confirmation either assembly or component or activity backflush is
carried out.
So again in activity backflushing you have 2 options for the radio button selection,
1. No planned activities from routing
2.Fetch Planned activities from routing(this picks the data from your routing)
The options No planned activities from routing and Fetch planned activities from routing provide you with
three different ways of entering activity consumption or activity scrap.
1. Fetch from the routing without planned activities.
2. Fetch the planned activities from the routing with specification of a reference quantity.
3. Fetch the planned activities from the routing without specification of a reference quantity.
If you select the option No planned activities from routing, you can use the "Process activities" option to
manually enter excess consumption or component scrap.
So check and revert back if there is any more queries.
Regards
Mangalraj.S
Edited by: Mangalraj.S on Dec 9, 2008 3:41 PM

Restrict the quantities during backflush in REM.

Hi ,
During MFBF , we can do the GR for a product without entering the planned order,for any quantity.
Can we restrict the qty of GR during MFBF, so that any large number is not entered.
I tried to control it with Lot size in the production version and rate routing .
But it still allows to enter any large qty.
Regards
ShankarR

Hi ,
Thanks for reply...
Can we control it through it "Lot size " in the production version.
Regards
ShankarR

REM - Reporting Point error during Backflushing

Hai PP Gurus,
            When i am backflushing in REM (MFBF), System shows following error..
    Error reading reporting point information
    Message no. RM111
           And then system suggests the following reasons...
   The repetitive manufacturing profile has been changed in the current session.
   You have not defined any milestone operations in the routing.
    When creating the product cost collector, no reporting points were created.
          But i checked all those things. But the system shows the same error.I could not found anything wrong what the system shows.What would be the reason beyond these.
        (Actually first system reads the RP correctly.After that i changed one of the UOM in the BOM component.That particular material is purchased with EA & issued by using Meters.So first i used EA & then chamged to M.For this i maintained unit of issue in material master for that material.Now i changed all those things that means Unit of issue & UOM for the BOM component.So the position comes like prevoius. But the system shows the above mentioned error...)
          Expecting your answers...
Thanks & Regards,
S.Ganeshraja

Dear Ganesh,
this is the help given by the SAP, while " Error reading reporting point information" is coming
Two alternative solutions are possible:
1.Assign a repetitive manufacturing profile with no reporting point procedure to the material in the material master record. or
2. Recreate the reporting points by recosting the product cost collector. To do this, the following prerequisites must be met:
In the material master record, in the production version, you must enter a routing under either detailed planning (first priority) or under rate-based planning (second priority).
Milestone operations must exist in this routing. The system ususally automatically creates the reporting points from these milestones when creating a product cost collector or when creating a production version.
To recoast the PCC Goto KKF6N -> select material Number -> select active production version -> select change icon-> select COST.
After getting message , use Goto option select dispaly cost estimate then select itemization from COST menu.
here u can, whwther the required operations have been selected or not.
then goto MFBF now you can do reporting backflush.
please try, if any error comes letus know..
regards
pradeep

Activity used for confirmation- REM backflush

Hi friends,
I am working on a Z report for getting cost of extra activity posted (Activity backflush) in REM backflush MFBF. Details are available in AFRU but I am not getting table for actual 'Activity type' used for confirmation.
I need this data for each (confirmation number + counter) or Document log.
Please help.
Thanks & Regards,
Sandeep

Hi R Brahmankar ,
Information available in S026, S227 & in MCRI & MCRJ is not wrt (Confir. number + counter) or Doc. logwise.
I couldn't use the FM. What are the input parameters for this FM?
Pl help.
Sandeep

Difference between component & assembly backflush

Hi Gurus.....Could some one please explain what exactly makes the difference between a component & assembly backflush in REM. Also can some one explain if the assembly backflush would be applicable only for a single level or multi level BOM components?
Naveen

Dear alapati naveen
1. Assembly backflush - GR(131) & GI(261) & activities will get posted (If in REM profile check box for
post activities is included means) and a material document will be generated.This is the normal
backflush used for production confirmation.
2. Component backflush - Only 261 movement for the component's will be taking place and a material
document will be generated and no GR or no activities will be posted.This will be used for posting extra
consumption of component's than the planned one.
Regards
Mangalraj.S

Problem in rem

Dear pp guru!
I have faced one problem.how to activate reporting point backflush in rem profile.for a particular operation for example
EX: I have 10 operations.I want activate reporting point backflush for 5th operation.plz explain
Thanks
mnk

Hi Mnk Vekat.
To activate Reporting point, u have set optional or mandtoty reporting point at Rem profile and same should be assigned for Mrp view of materail.
For reporting point Opertaion u have set milestone control key indicator 1 (= milestone confirmation) at 5 th operation. All pervious opreations should have without milestone confirmation control key
Regards
pradeep

Goods issue in REM

Dear Gurus,
While backflushing in REM for GI, the quantity of components are issued as defined in BOM. But the actual consumption may differ.
So how to post actual consumtion of components in REM. Is there any separate TCode for goods issue in REM other than MFBF.
Helpful answer will be rewarded for sure.
Thanks and Regards,
Jejesh

Dear Jejesh,
In REM as you said if the actual consumption is not equal to the BOM quantity,then you can modify using the button for Post with
correction and manually change the quantity as per to consumption.But generally authorization is limited for this.
But generally instead of this carryout the assembly backflush for posting the actual GI,activities,GR and for the extra consumption of
compoenets,use component backflush and post GI.
Later on for tracking purpose this procedure will be easy.
So you will be getting 2 different documents one for your actual posting and one for component backflush.
Regards
Mangalraj.S

Separation of GI and GR in REM

Hi Experts,
I am having problem in REM for separtion of Gr from GI in backflush.
Clients want to do GR first and GI on next day for same planned order. I tried by removing tick for GR/GI backflush in REM profile. But it does not work. We can do either GR or GI only. If I do GR backflush, same planned order is not available for GI backflush on next day.
Is there need to use Process control profile in REM profile for separation of GR and GI backflush? If yes please provide me step by step process. or is there any other method?
Thanks,
Mil

Hi,
For separating backflush process u have to define and assign the process control profile at REM profile.
Execute Good Issue at MF70 separately. i think u cannot execute the separating backflush for Planned order.
If u are working with MTS, u cannot execute the separating backflush with reference to the Planned order.Inthat case system will cumulate the GR quantity based on the selection criteria which u would have given at MF70 and will issue the components.
For more details please go through below sap Help.
[Separating the Backflushing Processes |http://help.sap.com/saphelp_47x200/helpdata/en/8a/a5aa1a4adc11d189740000e8322d00/content.htm]
Pradeep
Edited by: Pradeep Kumar on Jun 23, 2008 11:54 AM

REM Back Flush

hi,
When i am trying to backflush in rem system thowing error No active standard cost estimates exist help me to solve this issue
Regards
Prakash B.

Hi Mr.Prakash,
1.First create a Production version ,for this use T code MM02,material change
-in MRP4 view click the production version,give the name,description,valid from and valid to dates,after that give the lot size,valid rate routing & Bom details and dont forget to tick mark in REM.
2.Create a Product Cost sollector using T code KKF6N,Without a valid production version you cannot create a product cost collector.
3.Carryout the cost rollup in CK40N.and after carrying out cost the roll up,go to mm03 material display mode and check in costing 2 view of that material whether the cost has got stamped under Standard cost estimate tab and the value will be seen in current planned price column.
4.Now you can do the production booking in MFBF.
Execute the stpes as i said,it will solve your problem.
IF useful please reward your points.
Thanks & Regards
Karthik.

Backflusing in REM with reporting points

Hello everybody,
I am making some tests with Backflushing in REM with optional reporting points and I have a doubt. This is the situation:
- Activities: In MFBF, I select "activity backflush" and the reporting point and everything is ok, the backflushing is done correctly.
- Components: In MFBF, I select" component backflush" or "assembly backflush" and the reporting point. If the operation in the routing has any component allocated, as the backflushing flag is marked, the goods issue is done automatically. No problem.
- Goods receipt: In MFBF, I select "assembly backflush" and the reporting point. The operation of the reporting point has defined in its control key that a goods receipt for the confirmation is automatically posted for the order. Although this, the goods receipt is not done automatically. If instead of this I do not indicate any reporting point, the goods receipt is done automatically.
I want to be able to make the goods receipt with reporting points, the same as the activities and the goods issues. Does anybody know if it is possible?
Thanks and regards
Laura

Hi Laura,
One question to you is when do we use this Reporting Point concept?
It is used where Production time is considerably long time and we need to monitor the inventory at certain stages.
In the routing, you have define with milestone confirmation, where ever you want to do the reporting point confirmation.
Say in a routing, you have defined 4 operations with RP. Say 0040, 0080, 0110 and final operation 0180.
You want to produce 40 quantiy.
First when you do the backflushing using MFBF, sysstem will take you to operation 0040 - first reporting point - you can confirm 40 or less than 40 quantities.
In second reporting point , you can confirm only quantity less than or equal to that confirmed in first reporting point.
You can see the stock at reporting point using same trasaction MFBF or MF25.
Hope you got it.
Regards,
Srini

Component backflush using Repetitive manufacturing

Hi all
I am using component backflush in REM to report my excess consumption of components. The mvt type used is 261 to cost collector. Lets say I do a component backflush for component C1 for qty = 100. I later realize that I entered 100 instead of 80. Is there a way that I can use the component backflush to to do a '262' of qty 20( 100-80) for component C1. In short I want to do a 262 for C1 against the cost collector.
thanks a lot

You can do it in MFBF with following steps
Backflush type component back flush
Excess com consumption select radio button Propose BOM acc bom. Enter zero qty here.
Click on document neutral reversal push button
Enter material/plant and other fields required and click on process comp list push button.
In the next screen system will propose all the components with zero qty. Enter 20- (qty with ve sign) and post the document. This will give component qty reversal with 262 mov type
rajesha vittal

Backflush in REM

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