Batch split during production order confirmation

Question

Hi All,
This is the process which  is followed  at our  customer  end, they want  to  split the batches  during  confirmation,
1.Production order created
2.While  going through each operation, some components are failing in the in-process inspection and  they need to be quarantained  for  further  process,(it may be rework, scrap, etc)
3.Now  the  question is  we  want  to create  individual  batches, say  for  example out  of  100qty  which went  operation number 10,   50  were found  to be o.k.  and  the  remaining  50 are  having  defects, we want  to  create  two  different  batches  for this  scenario at  the  time  of  confirmation.
Is there anyway  in SAP todo  this , like userexit
Has anybody  has  gone through  similar  scenario's
Thanks in advance
Regards
Venkat.

Answer 1

Dear Vanket,
In the operation you can confirm Yield, Scrap and rework quantity.
In your case in each operation you need to create a batch for each qty what you enter.
As I told you before batch can be created either production order release or during GR.
In each operation you are not going to perform GR, hence batch creation is not possible.
You have 2 options as I see.
1. Create different intermediate materials and have production orders for each operation so that you can do the GR for each production order.
You can have the same batch for each stage material so that issuing material and production materials are different but batch is same.
If there is any defective quantity you need to decide you want to scrap it or you want to go for rework. If you want to go for rework then, using trigger point function you can create a auto rework order for the qty of rework entered during confirmation.
2. Second option is you can create a production order as you are doing now, but you need to create batch manually in MSC1n transaction for rework as well as yield qty.
You can confirm the yield qty and rework qty, but you cannot assign the batch as you are not performing GR. You can enter the batch number in the confirmation text field for information purpose. During the final operation when you do the GR, assign the batch to yield qty and post. About the rework qty you are not going to post qty to store, you need to create rework order and confirm the qty, during GR you can assign the batch and do GR.
If you ask me if you need to strict process to represent your case you need to go for first case.
Please go through the above carefully and test the cycle and come back if you need any clarification.