BIG problems with setup after Archive and Install

It all began when I was preparing a G3 iMac to be used - as a trial - by a Windows user. I wanted to preserve the existing accounts so created a new user. I then forgot the new user password (didn't write it down, did I) and had already set it up to go straight to the login screen on boot. Do you think I could then remember the user name of the original account(this time I knew the password)? I researched and was able to set up a new password for the System Administrator via the Install Disk, and hoped that it would show me the existing user names - it didn't. Despite my best efforts, I was still unable to login. By this stage, the gremlins were really getting to me.
I then decided to do an Archive and Clean Install - after I had repaired disk permissions, disk etc. So far so good, as everything seemed to go OK and the Mac restarted and presented the Welcome screen and I proceeded with setup, like it was a brand new Mac.
After going through the first couple of screens where Apple collects information and moving onto where you can start setting up accounts, the thing just hangs with a blank screen with a grey horizontal line about two-thirds down prior to actually reaching this account setup stage. In spite of every other attempt, I just cannot past this stage. Truly weird.
Next, I upgraded my Firewire Disk from OS9 to OSX using the same installation disks and everything went swimmingly, including the creation of accounts. I have been able to boot normally from this Firewire disk and can see everything on my internal HD. I tried reinstalling the OS again - it still hangs in exactly the same set up stage - "siiigh". I'm now getting seriously ****** off with this process and have more or less decided to clone all the appropriate files from the internal HD, erase the drive and start all over again!
I really don't want to go to this level, and besides, I'm really curious to find out what on earth has gone wrong, and hope forum members can help me out here. I appreciate all responses..... Thanks
PatM

BDAqua wrote:
Seems the HD is bad, but whether it could be fixed by Erasing and using the Zero Data Option, once... only time will tell.
IDE HDs don't last all that long... 4 year old ones make me hold my breath!
Thanks for your reply. If the internal drive is bad, why didn't it show up when I ran Disk Utility repair? I don't think I'll try to resurrect it now if that is a possibility.
I had thought of swapping the drive in the Firewire case into the iMac and vice-versa. I have to say that this G3 has now been replaced by a newish MacBook - chiefly to preserve using Tiger (with Classic support) for all the legacy items that my partner was using on the G3. My partner's 91 y.o. mother will be visiting from Perth (the other side of Oz from us) and loves using the Mac, so I now propose the following:
1. Retrieve critical files (if any left) from the G3 internal HD;
2. Swap the drive as above - mind you, I've never changed an HD in an iMac, but after 20 years of mucking around with all sorts of Macs, fancy my chances here - especially as I come from the READ THE MANUAL school of support.
3. Buy a new IDE HD for the Firewire case, load it up with troubleshooting apps. which would then give me a tool for looking after our other Macs.
Any other suggestions?
PatM

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