Bill of Material Explode

Hi Experts,
If I want to calculate the Component scrap in percent at all the levels of BOM
What is the way to proceed for it.
Thanks in Advance.
Regards,
IFF

Yes, Planning items and related BOM structures should be supported in 11i10 ASCP. The process is fundamentally the same as it is for Model items.
A key consideration is how you want to consume the resulting forecasts. Planning items are never entered on sales orders, so you will be consuming forecast at the component level below, which are typically models.
You may also want to consider product family relationships for these items. You can consume the forecast at that level and then explode to the lower level items.
For true subassemblies or component forecasting, it is often better to use safety stock in the short term and use a demand time fence to drop the forecast for product family members during that period.
Regards,
Kevin Creel
www.inspirage.com

Similar Messages

Explode Bill of Material on Purchase Order

When we create a standard NB purchase order, we would like to explode a bill of material for the 1 finished goods material and create MRP requirements for the warranty materials on the BOM. Basically, we want a requirement there so we can create a PO for these warranty materials. We have looked at subcontracting, but we are not wanting to supply these materials to a subcontractor we just want to purchase them from a vendor and bring them into our inventory.
We realize that we can explode the BOM if we start with a planned order. However on alot of occasions we skip over the planned orders and purchase requisitions and manually create the PO.
Does anyone know of a process to explode the BOM from the PO? or maybe a user exit on the PO that would allow us to do this.
We are currently on version SAP 4.6C.
Thanks,
Mark

Hi James,
As you rightly mentioned, the purpose of a BOM is to contain a list of materials. To create
a sales BOM. use T.code CS01.
Here you give the usage as 5 - indicates sales and distribution as there can be production boms also with a different usage.
After you enter inside give the components that make up your main material, say music system containing
Itemcat          material               Qty
l               2 mt wires                2
l               speaker                   2
so on, then save it.
For each of these you should have a material master created. For the main item ie., music system select the item category group as " ERLA " for header level pricing and
" LUMF " for item level pricing.
Maintain item category determinations in VOV4 as
<b>For item category group ERLA</b>
OR + ERLA                         -
> TAQ ( Header level pricing )
OR + Norm +     + TAQ (higher level item cat ) -
> TAE
<b>For item category group LUMF</b>
OR + LUMF                         -
> TAP ( Item level pricing )
OR + Norm +     + TAP (higher level item cat ) -
> TAN
This will setup the scenario you wanted. Now when enter music system in sales order with " 1 " quantity it will explode as
2 wires
2 speaker
as was the component quantity mentioned in CS01.
Hope it helps. Please reward if useful.
Thanks & Regards
Sadhu Kishore

Planning Bill of Material to explode forecast in ASCP 11i.10 .

I like to know if in addition to product familly and model bill of material , the planning bill of material can be used to explode forecast to lower levels and through several levels optionally in ASCP 11i.10 ?

Yes, Planning items and related BOM structures should be supported in 11i10 ASCP. The process is fundamentally the same as it is for Model items.
A key consideration is how you want to consume the resulting forecasts. Planning items are never entered on sales orders, so you will be consuming forecast at the component level below, which are typically models.
You may also want to consider product family relationships for these items. You can consume the forecast at that level and then explode to the lower level items.
For true subassemblies or component forecasting, it is often better to use safety stock in the short term and use a demand time fence to drop the forecast for product family members during that period.
Regards,
Kevin Creel
www.inspirage.com

Bill of Material in IS-Retail

Can I use bill of Material concept inn IS-Retail Please explain and what arethe issues we face if we implement BOM in IS-Retails since I never found Menu Path from IS-Retail than SD Please give your valuable feedback

Hello Joseph
The BOM concept or something close to BOM concept is very much available and practised in IS retail
Like ERLA and LUMF the item category group determined is SAMM that is generic article in retail
The default item category determined is TAG that is also generic article
In t code VOV7 BOM config strategy and other details are maintained for this TAG
I am also learning retail hence i am not able to provide you the exact details
But it is very much there
Enter the main article in sales order and the subsequent articles exploding in sales order is there
The concept is practised but with a little difference
Regards
Raja

Bills of material without plant.

Hi,
what is the impact to create a Bill of Material without Plant ?
Best regards

Hi,
Special features of group BOMS:
A plant check is not carried out for the materials in a
group BOM.
A group BOM is not exploded in material requirements
planning and in the production order.
Group bills of material are mainly created in the design
phase and then later assigned to one or more plants for
production.
A collection of bills of material that lets you describe a
product or a number of similar products.
The following bills of material comprise a BOM group:
All the variants of a variant BOM
All the alternatives of a multiple BOM
Regards

C2 223 A valid bill of material could not be found for material 5089

Hi Experts
I have Production orders that use a phantom material 63955 with Std costing control. This material uses three materials (5089,5233 & 5235) of moving average control.
Material 63955 is a HALB and uses all the numbers 5089,5233 and 5235 which are ROH.
With costing material 63955 with CK11N or CK40N, the error is
C2223 A valid bill of material could not be found for material 5089 and the same for 5233 and 5235
Diagnosis
Material 5233 is marked as a phantom assembly. When the system tried to explode a valid bill of material for material 5233, it could not find one.
System Response
The system generates a normal reservation for 5233.
Procedure
Check the bill of material for material 5233
The 5* numbers do not have a bill of material and are purchased externally.
What must I do now please? These materials cannot be costed.
Kind regards
Dawn

Hi..
You check whether material 5233 have procurement type ‘E’ or ‘X’ and
special procurement type ‘50’ in MRP2 view of Material master.
Material 5233 with the above conditions is Phantom assembly.
If Material 5233 is material master for external purchasing, Material 5233
should have procurement type ‘F’ and special procurement type space.

A valid bill of material could not be found for material

Hi,
Our's is SAP release 605. While doing sales order cost estimate (CK51N) we are getting following error message:
A valid bill of material could not be found for material 1000000012
Message no. C2223
Diagnosis
Material 1000000012 is marked as a phantom assembly. When the system tried to explode a valid bill of material for material 1000000012, it could not find one.
System Response
The system generates a normal reservation for 1000000012.
Procedure
Check the bill of material for material 1000000012.
We have checked BOM and everything seems correct. please suggest where I am doing mistake.
Regards,
Bijay

Dear Bijay kumar,
Material 1000000012 is marked as a phantom assembly,so it must be set with a procurement Type E and special procurement
type 50 in the MRP2 view of the material master or else at BOM level.So as a standard behaviour the system is expecting a
BOM for the phantom assembly 1000000012.Check in T.Code CS03 whether you are able to find the BOM components for this
material 1000000012.If BOM is not found means you have to create a BOM for this pahantom assembly because during the GI
for the main assembly/product the system consumes the components of the pahantom assembly and not the phantom assembly
(as in general there wont be any stock maintained for this material 1000000012).
So check with this and revert back.
Regards
Mangalraj.S

Variant config - error Material ZZZ is not copied from the bill of material

Hello guys,
I try to obtain a material configurable in a new plant.
I have more errors and I don't know exactly if the problems are in setting of the variant configuration, or if the problems are in customizing.
When I try to make a Sale Document (Standard Order VA01), the following error occurs:
Material ZZZ is not copied from the bill of material.
Message no. V2003
Diagnosis
When the bill of material was exploded, it was established that no sales document item could be created for material ZZZ.
System Response
The system ignores the material during bill of material explosion.
Procedure
Check if the BOM explosion can be used without material ZZ. If not, delete the main item which lead to the BOM explosion. You may be able to enter an item manually in which the material ZZZ in the BOM.
What do you think it might the solution for this challenge?
Thanks in advance.

hello, friend.
the issue you presented is very broad and requires some more info, such as:
1. what are the item category groups of the material and ZZZ?
2. did you check item category determination in your sales doc type?
regards.

How to create BOM(Bill Of Material) item data from flat file?

I have two flat files one is BOM(Bill Of Material) header data and BOM item data. BOM header is already created, now I want to create BOM item data with reference to the header data. Is there any standard direct batch input method in LSMW or Is there any standard BAPI or Is there any standard BDC report program to do the task? CS01 is the TCode to create BOM.

Hi,
The DI program works for create step CS01 and not for CS02.
Perhaps this ( adding items in header by Tx: CS02 ) could be achieved by a Recording step in LSMW.
Best Regards, Murugesh

How to Block Bill of material.

Dear Sirs,
Following is the scenario.
Some of our Bill of materials are Imported. These BOM are exclusively procured to manufacture certain Finished Products.
I would like to know how these BOM can be blocked or how i can block the issue of these BOM other than those fixed to manufacture Finished produces.
FOR EXAMPLE : FINISHED PRODUCT CODE   : FG1234
                            BILL OF MATERIAL              : RMXYZ
The above BOM is exclusively imported to manufacture FG1234. This BOM may be used to manufacture other Finished products also, but this should be allowed to Issue only for FG1234. How to configure or should we have to changes in maerial master.
Thanks in advance.

These BOM are exclusively procured to manufacture certain Finished Products.
If you use MTO, then it is possible.
The above BOM is exclusively imported to manufacture FG1234. This BOM may be used to manufacture other Finished products also, but this should be allowed to Issue only for FG1234. How to configure or should we have to changes in maerial master.
If you are using MTO Scenario, then you can achieve your requirement.
If you are using MTS Scenario, Then create a separate material code for each BOM, So that You can avoid using the other production order.
Edited by: Sundaresan . E. V on Mar 16, 2011 3:34 PM

WEB ADI INTEGRATOR FOR Bill of Material

I am developing a WEB ADI integrator for Bill of material upload. The integrator will populate the data in a temporary table, validate it & write the error messages back to the table . On succesful validation the data will be sent to interface tables & then to base table.
The integrator uses a procedure & sends data to the procedure. Procedure then loads data in temporary table & does the rest of work.
To do this i need to know the following thinngs:
1. How i can track the line no of Excel?
2. How do I know that all data are loaded in temporaray table because the validation & rest of work will be done once all the rows of excel are transfered to temporaray table. i.e. How do i determine the End of File in Excel?
3. How do i write error messages from the table to the excel in web adi?
Any help will be appreciated. Please send me the sample scripts & web adi developer guide at [email protected],[email protected]

If you check the XML that Web ADI generates to upload a document you will note that each row gets a row number. It would be a matter of being able to keep track of that number in your table so that when you are reporting the error back you can include that number in the message so the code in the Excel spreadsheet can assign it to the correct row.
I would suggest trying to use even some of the basic validation mechanisms provided within Web ADI, as these will automatically return the error messages for bad data to the correct row in the spreadsheet.
Web ADI will take the uploaded data, perform any validation check defined within meta-data then push the data to your Interface table. There are plenty of examples in th shipped code of product teams then using the Import phase of the upload to perform additional checks and then push the data further. But if you can utilize the existing Web ADI functionality. The data never ends up in the table in the first place to require any clean up on your part.

Error while deleting Bill of Material

Dear Expert,
when i am deleting complete Bill of Material for a plant, i am getting error as Engineering change mgmt called with data that could not be interpreted
Message no. CC092 or some times Message CC 061with diffent message
Diagnosis
You have chosen an engineering change management function.
As the function module was called with an incorrectly configured interface, the data could not be interpreted.
if i ignore this error message & save it then it will delete whole BOM. But i unable to understand why this error getting. recently we have implemented EHP-3 also for FI Module & also implement SAP Note:1278790 to resolve for BOM creation error.
Regards,
Ishwar

Hi,
i think, u introduced "Engin. Change managemnt "
Plz check that one and revert me back
Thanks
jeetendra

Sub items of bill of material is not copying in sales returns

Dear All,
Regarding sales returns with referance to invoice consist bill of material sub items are not
copying in to sales returns order because invoice is not consist sub items of bill of material those which are relevent
for delivery but relevent for billing and pricing
For this issue make subitems of bill of material to be copied in to billing without pricing to solve the issue.
If not can create the sales returns order with referance to sales order consist bill of materials to copy sub items along
with the main item.
but client wants to create the sales returns with referance to invoice irrespective of the bill of materials
we need to customize the zprogramme to get sales order No. if invoice consist bill of material to copy sub items from sales order to sales retuns order.
With out z programme can we copy the sub items of bill of materials from invoice to sales retuns order.
But invoice consist only main item of bill of bill of material relevent for pring not relevent for delivery.
sub items are relevent for delivery but no relevent for billing and pricing.
Please provide the solution.

Hi,
Main item relevant for billing not for delivery
sub items relevant for delivery not for billing
Here you can flow sub items in to invoice but do not add item value to invoice net value
You can control this through statistical indicator in item category detail VOV7
Under business data tab Statistical value maintain X or Y
Then even if sub item have price then at invoice time it will statistical (just at item level) system will not add it in net value of invoice.
Kapil

How to get currently logged in user on 'Bill of Material' Form in Add-Mode

Dear All,
                I am using a UDF on 'Bill of Material' Form in SAP. This UDF is named as Current_User. I want in this UDF the user name that is currently logged in to SAP. I am able to get user name at form load event. But when 'Bill of Material' Form comes in ADD Mode, the user name doesn't display. What can I do for this problem.? Here is my code:
public override void Handle_SBO_ItemEvent(string FormUID, ref SAPbouiCOM.ItemEvent pVal, out bool BubbleEvent)
            BubbleEvent = true;
            try
                if ((mst_FormUIDModal != null))
                    if (FormUID != mst_FormUIDModal)
                        bool dbo_FormFound = false;
                        foreach (SAPbouiCOM.Form dsa_Form in this.SBO_Application.Forms)
                            if (dsa_Form.UniqueID == mst_FormUIDModal)
                                if (FormUID != mst_FormUIDModal)
                                    if (this.SBO_Application.Forms.Item(mst_FormUIDModal).Selected == false)
                                        this.SBO_Application.Forms.Item(mst_FormUIDModal).Select();
                                    BubbleEvent = false;
                                    return;
                                dbo_FormFound = true;
                        if (!dbo_FormFound)
                            this.mst_FormUIDModal = null;
                if (pVal.BeforeAction == false)
                    switch (pVal.EventType)
                        case BoEventTypes.et_FORM_LOAD:
                                if (pVal.FormType == -672)
                                    Program.Curr_User = SBO_Company.UserName;
                                    doc_form = this.SBO_Application.Forms.GetForm(pVal.FormType.ToString(), pVal.FormTypeCount);
                                    ((SAPbouiCOM.EditText)doc_form.Items.Item("U_User").Specific).Value = Program.Curr_User;
                            } break;

Hi,
You need not to write any sdk code for this task. You just create a user query as mentioned above and save it with some name.
Then Open the Bill Of Material Screen, just click in the required field, then click alt + shift + f2 to assign a Formatted Serach.
Then Select 3 rd Option       "Search in Existing User-Defined Values According to Saved Query"
Then Click on the button "Open Saved Query"
It will open the Query Manager. Select the Saved Query.
Enable the Option "Auto Refresh When Field Changes"
In the Drop Down list, select the Value "Parent Item"
Then Select the Option Refresh Regularly or Display Saved Values.
This will automatically put the user code if the parent item is selected.
You an achieve this by without SDK Code.
PS:
There is a change in the Above Query:
Select USER_CODE from ousr where userid = $[USER]
Edited by: Manikandan K on Dec 22, 2011 2:00 PM

Can clicking on a component in a pdf mark the number in a corresponding bill of material ?

Hi,
I have a production drawing with graphics and a bill of material. Is there a way with a product like Adobe Writer when clicking on the grahics that a corresponding number in the bill of material is selected ?
We need this functionality for a spare parts catalog.
Any ideas are welcome.
Best regards,
Bernard Wielfaert

My gosh, friend this is so awesome..I just tried it and it works.. how did you figure this out btw? So I have another problem.. in FFox when someone sends me an email with an photo in the email and I try to right click it is saved as a Firefox doc and not as a photo and I can't open it..any suggestions? I right click on the photo the picture library opens but on the photo line it's a Firefox document..???

Bill of Material Explode

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