BOM Explosion in MRP runs for sub-contracting PO

Hello Experts,
We have sub- contracting Purchase order in business scenario.
Subcontracting PO is required to be considered as demand for MRP. As I have checked PO is showing in MD04, after MRP run using transaction code
MD02 subcontracting BOM not exploding.
Sub contacting PO raised on “X” procurement type material, PR is required on BOM item “F” Procurement type
Please suggest what all special setting is required as master data & configuration data.
Thanks in advance!!!

Hi,
In the header or parent material (the material that is being produced bu your subcontractor) you have to maintain the following data:
Procurement type = F
Special Proc Type = 30
MRP Type = PD
Lot Size, Minimum Lot Size, Rounding Value: Enter what is convinient for your business.
Be sure you have a BOM (CS01)
Create a Production version indicating the BOM (C223)
Enter Selection Method 3 in the MRP4 view of the material master
Create an Info Record (type Subcontracting).. (ME11)
Create a Source List (ME01)
Run the MRP and check MD04
Kind Regards,
Mariano

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MRP run for sub contracting plant

Hi all,
Please let me know if this scenario is possible:-
I have two plant A and B. A is manufacturing plant and B is sub contracting plant. For one FG I plant there is demand of 100. After MRP run planned order is created for 100 for FG. For raw material purchase requisition for 50 is created and delivering plant will be B.
In md04 for plant A I can see pur req for 50 and for plant B in md04 I can see 50 as stock requirement.
Now use wants that if MRP is run for plant B, it should generate planed order against stock requirement.
Strategy 11 we are using.
Please let me if it is possible
Regards,
D.Dutta

Hi ,
Cross plant planning is possible ( like Plant A & B) , no need to run MRP in two plants separately . but you need to the follow the following config .
1) Define special procurment key ( Spro> MRP> Master data --> Define spl procurement key)
You can copy standard key 40 , ( you have to defined supply plant and recving plant)
2) Identify the Materials which are to be cross plant planning and go to material master MRP 2 view and assign Speial procuremnt key
3) run MRP for FG in Plant A and down level MRP for RM/PM/SFG will be generated in plant B.
I hope this will help your requirement .
Thanks
sekhar

BOM Explosion IN MRP RUN

When I run MRP BOM Explosion doesnot take place for certain F parts.This is REM scenario.Planning strategy is 40.I have already checked Planning file entries.
It is OK.Please guide.

Hi,
Pl. check in T.code oppq (plant parameters), if you have mentioned the BOM explosion ID. or in T.code oppq (mrp group).
Also check in the material master, mrp 4 view,
the bom selection id.
whether it is based on lot size or based on production version.
You can cross check using t.code cs11 or cs12 (bom explosion).
Rgds,
SD

BOM explosion while MRP run

hi all
I have a FERT for which raw materials are assigned in the BOM. but while running MRP, the BOM is not being exploded and the list doesnt show the raw materials.
I have checked in the Overall maintenance of the plant parameters in MRP in SPRO and the required paramenters are maintained.The scenario is MTS - strategy 10.but still the BOM is not exploded.
Could anyone solve my query
Thank you in advance
chandra

Hi Chandra,
Could you please check if there was an exception message "50 or 52"? If so then it can be beacuse for the BOM explosion date system is not able to get a BOM.
If there were no exception messages then check in MRP4 view of the FERT material for dependent requirement defination. This should be blank.
Hope this helps..
Regards,
Prasobh
Reward your points if this was helpful.

In MRP Run for FERT, i want to eliminate 3rd level HALB and their BOM compo

Hi All,
Can you please guide me on this issue please.
Regarding - In MRP Run for FERT, i want to eliminate 3rd level HALB and their BOM components for exploration and planning
My scenario is:
Level 1: FERT1
Level 2: HALB1.1 + ROH1.1 + VERP1.1
Level 3: HALB1.1.1 + ROH1.1.1
Level 4: ROH 1.1.1.1 + ROH1.1.1.2
While performing MRP run i dont want to include the material HALB1.1.1 (Level 3 component) and their corresponding BOM component (ROH 1.1.1.1 + ROH1.1.1.2)
My constraint:
The reason for this is HALB1.1.1 is being manufactured through REM profile with separate PIR and MRP run.
But it is being consumed in FERT1 through intermediate semi-finished HALB1.1. and it needs to include for Product costing.
Note: All materials have been marked as PD - MRP type
Would be a great help from you.
Thanks and Regards
Khadeer Ahmed

Hi,
If you put in FI forums then you will get reply immediatly.
Anil

BOM explosion in MRP for non-stock material

Dear friends,
I have a non-stock(bom item category 'N') service material setup as a component in my production BOM, which during MRP run, should create a Planned order or Purchase requisition for that non-stock component. But, when I run MRP for the top-level material, it doesn't create any requirement for that service material, while all other stock material(Bom item category L), it generated dependant requirements.
Appreciate your help.
Thanks
Suri

Dear Suri,,
Please go through this.
Non-Stock Items Use this item category if you want to enter a
material that is not kept in stock before use, and that is only procured for a
specific planned order or production order.
The material is only rarely required for a custom-made product and is used
directly in the product as a purchased part.
Before you start
You can enter a non-stock item either with or without a material master. If you
enter a non-stock item without a material master, you must enter a description.
For non-stock items, you have to maintain purchasing data in the bill of material.
You enter the following materials as non-stock items because the quantities are
not updated in the material master record:
o Materials with a material type that supports configuration
o Pipeline materials, which can be taken from a pipeline at any time

Special functions
The following functions are supported for non-stock items
 You maintain purchasing data for non-stock items in the bill of material.
 In the planning run, the system generates purchase requisitions
instead of dependent requirements for components that are procured directly.
When you configure your R/3 System for MRP, you can define whether direct
procurement is triggered by the planning run or by production order management.
 Product costing processes take valuation data from the BOM item.
The system determines the release strategy on the basis of the price data you
enter. The material group is required to produce a purchase requisition.
Regards
Mangal

Run time error while reconcillation for sub contracting challan

Hi,
Gurus please solve this issue ,
When i am trying to reconcillation for sub contracting challan against the GR DOC number.When we are assing the quantity for challan and save at that time i am getting abap dump

Analyse in ST22
U may take abaper help

BOM selection during MRP running

Hi,
   I have a question about BOM selection during MRP running...
   I have three production version and all of them are valid at the same time..I get a problem "no BOM data seletion" during MRP
running..I suspect it is due to that I have three production version and MRP didn't know take which one..Can anyone tell me
where can i config it or what's wrong with it in my situation?
   btw,BOM usage and stats are correct .so is the router data..since MRP is running well if i only have one PV..thanks..

Hi Monst,
Looking at the screenshots you uploaded, it seems that the validity of each of the production version is from 7.12.2011 to 1.12.2012.
Please check whether for Planned order no. 36659 alternative BOM no. 1 is getting selected (Since BOM selection ID is 2).
For planned order nos. 36660, 36661 and 36662, the start date is perhaps before 7.12.2011 and end date as we can see lies in the validity period of production version. Hence, neither of the alternatives of the BOM is getting selected.
For verifying the above logic, please make the BOM selection method as 3 (selection only by production version) and run the MRP. I think MRP will get terminated in this case since no BOM will be chosen for first planned order.
Just in case u need to select the BOM for planned orders, you can manually enter the production version no. in the planned order change mode.
Please tell if this helps and revert back.
Regards,
Chetan.

Sale Order MRP Run for All Order Line Items

Greetings...
I have One Sales Order , in which i have ten different Line Items .
Now I have to Run the MRP on basis of Created sales Order so that all Line items wi get consider insingle MRP Run on sales order base MRP Run.
How to take MRP Run of One Sale Order for all Line Items.???
In MD50 , we can have sales Order with Item..

In MD50 you can give only one item at a time.
Its a standard transaction meant to accomodate changes relevant for MRP after plant level MRP run related to specific sales order Item.
so either you need to do it multipal times by changing material or you need to go for MD02.
Please explain bussiness case in detail why you want to restrict your MRP run for items in a specific sales order.
Regards

How to find out the link for the tables for sub contract PO

Dear All,
How to find out the link for the tables for sub contract PO, I am looking for the fields Material, Unit, Batch no., quantity.
Please provide the solution for the Table related to ABAP.
Thanks,
V.V.

Hi,
Make use of the table EKKO, EKPO...
For subcontract please select the option in EKPO-PSTYP.
Regards
GK.

Error during creation of Purchase Order for Sub-Contract

Hi
i am creating PO for Sub-contract, to check whether it copied the components or not, when i clicked components in material data tab: it says u201CMRP parameters for plant XXXX have not been maintained.
Please guys help me out in this matter. Thanks in advance.
Regards,
Krishna

Please post in the relevant forum.

Inbound delivery for Sub-Contracting Scheduling Agreement

Hi All,
I am working on inbound delivery creation --> PGR for sub-assembly (Semi-finished product) which we receive from sub-contracting vendor through scheduling agreement. At time of PGR, it should do MVT#101 for sub-assembly and 543-O for raw components.
I already created JIT/FRC releases and did PGI (MVT # 541-O) for raw components. Now I am manually creating inbound delivery (VL31n) to post PGR. When I am doing PGR with VL60, I am getting below error.
Any help or suggestion please ?
As observation, I have seen that in inbound delivery I am only seeing sub-assembly (semi-finished) product. I am not able see "SC Component" tab which I have seen on other environment (ECC 6.0 with EHP4). Is it related to system limitation where we can't do PGR for sub-contracting ?
Thanks.

Hi AKPT,
Sorry if i miss understood but note 352243 says to refer note: 338119
"In the current release, it is not possible to process the components to be cleared when you post the goods receipt for the inbound delivery. (See Notes 338119, 197864 and 199703 also).
However when you implement these corrections, the error log is also displayed for the subitems to be cleared and further processing can be carried as described in Note 338119."
When I refer note : 338119, there is no correction. Am I missing anything ?
Again my issue is I am not able to perform Post Goods Receipt. Even after doing PGR, if system do 543 for raw component, I am fine.
Thanks.
Regards,
Ravi

Swap between two different item categories in sales orders for sub-contracting

Dear gurus,
my requirement is to have the ability to swap between two different item categories for sales orders for sub-contracting.
This should be controlled by a combination of the material and a value maintained the Usage field in the Customer Material Info Record (for example by entering a ‘V’). A combination of Sales Doc Type, Item Cat Group and Usage should result in the creation of a purchase requisition.
In the event that a process order is required instead of a purchase requisition (i.e. the product is to be manufactured in-house instead of sub-contracted) the user must have the ability to change the Item Category within the sales order to produce a process order.
The user would just change the item category within the sales order, and the system would automatically remove the purchase requisition assigned to the SO, and create a process order and assign it to the SO.
Can you suggest any possible solution?
Thank you in advance.

Hi Majlo,
In my system, I checked. First created sales order with third party line item and then changed item category to normal item category.
Till Purchase order not created, I can change Item category of my sales order line item.
In this case SAP inform by log and once save delete purchase requisition of that line item .
For this you need to assign another item category as an manual item category in SPRO Item category assignment.
After this user can manually change item category to other one manually, if PO do not exist.
Please let me know if your query is different.
Regards

MRP RUN for the more than one line item in sales order.

Hi ,
In the sales order nuber of line item are , i will have to take MRP RUN for selected line item .
So plz suggest what development will require?
Abhay
Edited by: abhay patil on May 30, 2008 8:52 AM

HI,
U can write separate prog. Which will ask sales order no. and from to line item or multiple line item of sale order. Then in loop internally pass the each line item no to MD50 prog. Which will run in background.
I will give u sample prog. Which I had created for running MRP for all the lines items of given sales order in one go.
*& Report ZPRG_PP_001
REPORT ZPRG_PP_001.
tables vbak.
data: begin of it_vbap occurs 1,
 vbeln type vbap-vbeln,
 posnr type vbap-posnr,
 end of it_vbap.
DATA: P_MODE TYPE C.
 Batchinputdata of single transaction
DATA: BDCDATA LIKE BDCDATA OCCURS 0 WITH HEADER LINE.
selection-screen begin of block b1 with frame title text-001.
parameters : p_vbeln like vbak-vbeln obligatory.
selection-screen skip.
parameters : p_fore radiobutton group mode,
 p_back radiobutton group mode default 'X'.
selection-screen end of block b1.
at selection-screen.
Check Sales Order
if not p_vbeln is initial.
 select single * from vbak
 where vbeln eq p_vbeln.
 if sy-subrc <> 0.
 message e499(sy) with 'Invalid Sales Order no.' p_vbeln.
 endif.
endif.
start-of-selecTION.
Get Sales order items
select vbeln posnr from vbap
 into table it_vbap
 where vbeln eq p_vbeln.
Set BDC mode
if p_back eq 'X'.
 p_mode = 'E'.
else.
 p_mode = 'A'.
endif.
Process MD50 BDC
LOOP AT IT_VBAP.
 perform bdc_dynpro using 'SAPMM61X' '0160'.
 perform bdc_field using 'BDC_CURSOR' 'RM61X-TRMPL'.
 perform bdc_field using 'BDC_OKCODE' '/00'.
 perform bdc_field using 'RM61X-KDAUF' IT_VBAP-VBELN.
 perform bdc_field using 'RM61X-KDPOS' IT_VBAP-POSNR.
 perform bdc_field using 'RM61X-BANER' '1'.
 perform bdc_field using 'RM61X-LIFKZ' '3'.
 perform bdc_field using 'RM61X-PLMOD' '3'.
 perform bdc_field using 'RM61X-TRMPL' '1'.
 perform bdc_dynpro using 'SAPMSSY0' '0120'.
 perform bdc_field using 'BDC_OKCODE' '=XBAC'.
 CALL TRANSACTION 'MD50' USING BDCDATA MODE P_MODE.
 CLEAR BDCDATA.
 REFRESH BDCDATA.
ENDLOOP.
end-of-selection.
 Start new screen *
FORM BDC_DYNPRO USING PROGRAM DYNPRO.
CLEAR BDCDATA.
BDCDATA-PROGRAM = PROGRAM.
BDCDATA-DYNPRO = DYNPRO.
BDCDATA-DYNBEGIN = 'X'.
APPEND BDCDATA.
ENDFORM.
 Insert field *
FORM BDC_FIELD USING FNAM FVAL.
CLEAR BDCDATA.
BDCDATA-FNAM = FNAM.
BDCDATA-FVAL = FVAL.
APPEND BDCDATA.
ENDFORM.
Ajay P. Nikte

Error in GR for Sub-Contract PO

Hi,
When i carry out GR for Sub-Contract PO, system showing below message
Programming error: data already aggregated
Message no. AG223
Diagnosis
The material data for the document is already available in aggregated form in the internal tables. This means that it is not possible to call DELTA_MANAGEMENT for this document.

Are you using CATT or eCATT ?
If yes, This may raise error message AG223
Please read attached note 304122.
Transaction MIGO does not support CATT, which is based on CALL TRANSACTION / batch-input techniques.
Instead, use for example BAPI_GOODSMVT_CREATE or CALL FUNCTION 'MIGO_DIALOG' (see function documentation in SE37).
Hope this helps,
Cheers!
Plauto

BOM Explosion in MRP runs for sub-contracting PO

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