BOM explosion without Planned

Hi Experts
I have a DC where the finished products are assembled in the form of a Kit and sold to customer. Mainly for promotional purpose. The sales orders are received at the Kit level but down the line the requirement needs to flow at finished product level not at Kit level. So at the DC, we need to explode Kit BOM to generate requirment at finished product level. The constraint is we can not generate production plan at DC due to some tax restriction. So this has to be done without production plan.
So my question is , How can we explode Kit BOM at DC without creating a production plan at DC for the Kit.
Any suggestion is highly appreciated. Thanks in advance

Hi,
I think in kitting scenario both your input and output products are finished good and the input good has its own independent demand in addition to the kitting demand.
I am not sure the tax implication that you are refering to as in one of my previous implementation we have used PPM at DC level to explode te requirement for Kitting.
Even if you explode the BOM at DC level and dont CIF the production back to ECC, instead just CIF the Preq generated for child product, i think your issue should get resolved. Also if required maintain the PPM for the promotional product only in APO.
Thanks & Regards,
Sanjog Mishrikotkar

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No BOM Explosion in Planning Order

Hello Folks,
i have a problem with the BOM explosion at creating a planning order.
Our BOMs are created without plant number and are enterprise wide available.
If we create new BOM's with direct plant association via CS01, the BOM explosion in creating a planning order is possible.
I've already searched in Customizing and Transactions and didn't find anything to make a BOM explosion possible with an enterprise BOM.
Do you have any idea how it is possible to do that? We don't want to create new BOMs because it is too much workload to create all new BOMs. We use a SAP ECC 6.0 with IS-Retail.
Hope you can help me.

I think that it is a must to have the BOM defined for plant to be exploded in a planned order.
Nevertheless, you don't need to create it a gain for each plant, you can instead just do a plant assignment (CS07).

Alternate BOM explosion in planned order creation

Dear Experts,
We have maintained a alternate BOM 1 and 2 of a assembly which is defined as a Phantom (E-50). User wants a option of selecting the alternate BOM of this phantom assembly while creating the planned order of Header assembly. Is it possible?How?
Thanking you,
SR

Dear Sachin,
In my understanding it's not possible to select the different alternative BOM of a phantom assembly when creating the planned
order for a header material.
But give a try in this way,create 2 production version with different lot size or validity date for each laternative BOM and assign
the value as 2 in BOM selection method in MRP4 view for the phantom assembly.
Correct me if I'm wrong.
Regards
Mangalraj.S

Without MRP, with BOM explosion

Hi,
I'm new to SAP and learning SAP SCM. I would like someone to brief me on what the following lines imply, especially 'without MRP, with BOM explosion'.
"dependent requirements must be determined for materials that are planned in SAP ECC. So, you assign the MRP type X0 with MRP procedure X (without MRP, with BOM explosion) to the materials planned in SAP SCM."
Thanks,
Krish

Hi,
Without MRP , with BOM explosion - means the dependent requiremens are created for this materials from APO.
The MRP will not run in APO. Only the dependent requirements will be created from APO. The MRP for this materials will be executed the ECC or R/3 system to create planned order anb purchase requisitions.
Thanks and regards
Murugesan

BOM explosion for component in ECC which are relevant for planning in APO

Hi ,
as we assign materials the MRP type X0 with the MRP procedure X (without MRP, with BOM explosion) which are relevant to APO, so if i have BOM under this item then how this below level Items will be plan in ECC....?
as we are excluding the component from planning so how the below level will be plan .....?
Regards

Dear SCM APO 22 ,
Answer lies in your question only.
as the assembly is relevant to be planned in APO but it will be exploded in MRP and the lower level component will be planned in R/3 only if required.
Only teh assembly which have MRP type X0 will be planned in APO.
Revert back if you need further clarification.
Hope it helps you.
Regards
Ritesh

MRP run without bom explosion

Dear All,
Can it possible to run mrp without bom explosion against demand management & demand program for 78 weeks its mid-long term?
BOM is not considered by client,so it possible to run mrp without bom?
Regards
Gajjen

Hi,
You Can run MRP with out BOM explosion
Option 1: In MRP 4- Set MRP dependent requirement - 1
or
Option 2: Make the BOM status to 2 In active.
or
Option 3:
IF you want BOM for Other purpose such as costing, Then
Create a New BOM status as per your requirement in OS23, Remove the check mark of MRP Explosion .and assign to the BOM status to respective bom
Regards,
Sundaresan
Edited by: Sundaresan . E. V on Aug 26, 2010 5:03 PM

Multilevel variant configuration without BOM explosion

Hi!
We have the following problem:
We use BOMs with variant configuration in SD and NO BOM explosion. Means, enter the BOM-head material in the SD line, go to the configuration screen and configure the multilevel BOM. There are classes and attributes on every level in the multilevel BOM structure.
After finishing the variant configuration, we save the SD order. If we enter the new SD order again with VA03 and go to the configuration of the SD line, the system forgot every attribute value on levels other than the BOM-head. We see the structure of the selected BOM materials, but no previously entered configuration value on other levels.
Do we make something wrong, or is this a SAP standard "feature" ?
Thanks,
Richard

Hi,
This is a standard feature.The values which you will select for the configurable material,you will not able to see when you got to VA03.
Reward points if helpful.
Regards,
Amrish Purohit

MRP RUN- KIT BOM explosion not working

We setup one layer BOM’s for our maintenance KITs as parent material and components as child material. For example KIT is TS10000-K1 and components are TS10001, TS10002 etc setup as next layer with in the BOM. Both KITS and components are defined as material types ERSA (Spare parts). These one layers BOMs are setup as production BOMs and expected to create purchase requisitions for KITS and components by exploding BOMs during MRP runs. We use purchase requisitions and convert them into POs to procure both KITS and components. We DO NOT USE Panned orders and Production orders.
The safety stocks / reorder point are considered as demand for KITS and components as we do not have any external demand for KITS and components.
MRP run is creating purchase requisitions automatically for both KITS and components as per safety stocks and reorder point defined in MRP Views of Material Master. This is working as expected.
The issue is: KIT BOM’s are not exploding to generate purchase requisitions for the dependent components of KIT BOM. Please suggest the way to resolve this issue.
Split valuation: Also we plan to use split valued KITS with both new and refurbished. So we need BOM explosion for split valued KITS
also (after the 1st issue is resolved).
I verified the following items to make sure the required configuration and data setup is defined correctly.
1) Planning file activated Plant - OMDU
2) Executed MRP run with Total Planning - MDBT and MD02 (single item, multiple levels)
3) BOM explosion for MRP activated- OS23
4) MRP type in MRP1 view- PD and VB (I tried both separately but BOM is not exploding).
5) Procurement type “F” (MRP 2 view) and lot size “EX”
6) Planning strategy in MRP 3 view (tested w/o planning strategy and with strategies 10 and 40. But BOM is not exploded)
7) BOM status and usage (status is active and usage is for production-CS02 and OS20)
8) BOM Validity date (Valid)
9) BOM structure in CS12 (BOM is exploding in CS11)
10) Availability check
11) Selection of BON ID to have BOM usage indicator assign (OS31).
12) No alternate BOMs or production versions or work scheduling view are used.
Please review the above 2 issues and suggest any workable solution. Thanks in advance!
NOTE: I extensively used MRP with multi-level BOM explosion in my earlier projects without any issue. However the above issue is a bit strange why one layer BOM is not exploded in this case.
Regards
Srini

Hi
Thanks for your response. I reviewed all SAP notes and none of them are applicable to my scenario.
1808396 - BOM changes not considered by MRP: I have not changed BOMs.
1781324 - MD11: Valid BOM alternative is not found. We do not have alternative BOMs.
1791009 - No BOM explosion after changing production version: We am not using production versions.
Our Material KITS are PM spare assemblies set up as BOMs and consists of individual spare parts as components. We are creating purchase requisitions and not planned orders. We are not using PP functionality/Production orders.
MRP is generating purchase requisitions for KITS and components as per ROP and safety stocks. In other words it is working as expected. The issue is BOMs which are parent assemblies are not exploding to the next lower level components.
Please note that I am not getting any error messages when MRP is executed.
Regards
Srini.

BOM Explosion Number in Sales Order

Hi Experts,
For a make-to-order case, I would like to assign a predefined BOM explosion number with fixed key date to a sales order item. Instead of manually assigning the BOM explosion number to the sales order item, is there any way to let the system automatically assign the BOM explosion number?
As I read from SAP Library under the BOM Explosion Number (Fixed Key Date), it states "The system can automatically specify the BOM explosion number when entering planned independent requirements or customer independent requirements or when entering the sales order." So is there any configuration to be done in advance to enable the BOM explosion number to be automatically assigned to sales order item?
Thanks,
SW

I tried also setting up the material and its BOM determination by specifying only 1 BOM out of multiple BOMs. Still,
1. When I add the said material into sales order line and save the sales order, the BOM explosion number value never appear automatically in the sales order line.
2. When I run the planning on the sales order through MD50, the planned results do not have the BOM explosion number attached.
I think your advice is more applicable to selection of a BOM from multiple BOMs instead of determining the fixed key date based on appropriate BOM explosion number, correct me if I am wrong.
Regards

Bom explosion in sales order mrp(MD50)

Hi Experts,
In sales order MRP i.e. MD50 Getting the planned orders for header material(Finished goods) generated but for raw materials (BOM items) Purchase requisitions are not getting generated.
Details:
Header material A and raw materials B and C.
In material B in MRP 4 coll/ind indicator is 2 And same indicator for C is blank.
Now when we are running the MRP sales order based it will generate the purchase requisition for C only but not for B.
In OPPQ we have done the setting for sales order BOM explosion.
Can anyone please throw some light what is the setting missing in customization or in front end?
Thanks in advance.
Regards
Vilas

Dear,
If you select individual requirement then system will not consider available stock and generate Proposals for every single requirments. Check in MRP4 view Individual / Collective .
Also you will find PR and Plan order with account assignment of Sales order (in case of MD50).
- If you select collective requirement then system will not generate planing proposals through MD50.In that case you have to go for individual MRP (MD02 / MD03)
Please try and come back.
Regards,
R.Brahmankar

BOM explosion in chracteristic Plng

Hi
I am trying to map a scenario by characteristic plng. scenario is like, i have steel industry product which is differentiated on basis of grade, dia, shape (major characteristics). and my major objective with plng of finished good is to aggregate molten metal requirement (SFG) on grade wise.
so what I planned is i made configurable material grade wise using material type KMAT, plng stratagy 56.
I have defined character (dia&shape, grade) and assigned to a class type 200(as per literature on sap help). and in class is defined for bom explosion.and in class object are assigned as per characteristic.
i have defined BOM for configure material ,,,,bom item is class(as defined above one) with all required setting.
I have created planning table & profile in DM.
when i m creating PIR ...characteristic wise it is taking but on taking MRP run it is not exploding bom....i.,e it is not picking right material as per class characteristic match.
help me on this
thanks in advance
Rajesh

Hi prakash
yaa...it is variant based planning. but it is based on characteristics and for that I am using class type 200 & strategy 56. as per your reply if I go for strategy 54 than i have to use class type 300 and I have to make configure profile that is not my case.
In my scenario first i have to create PIR for configure material for that pre-requisite is planning profile, planning table & chracteristics combination. I have maintained all these, these thing are all reflected when i am creating PIR (MD61) but when I am taking MRP run Planned order for configure material is generated but dependent requirement is not generated for down level material. I am using class item as BOM component, I don't know why it is not picking right component as per characteristics.
thanks
Rajesh

BOM Explosion in Quotations

Hi All
please can you advise ifa BOM explosion in a Sales Quotation is this standard SAP?
Kind Regards
KC

Please check the configuration in Menupath:
SPRO> Production planning > Material Requirements Planning > Carry Out Overall Maintenance of Plant Parameters
or T.code: OPPQ
If you have not maintained the plant parameters, please copy the same from any SAP std plant.
If you have already maintained, lcik on MAINTAIN button.
Then go to BOM Explosion button and Check the Sord/WBS option
Hope it works,
Regards,
Anbu

BOM explosion in Quote to Order

Hi
In our sap instance we use the item category AGN in the Quotation and the BOM does not explode in the quote, when we create a order with reference to quote we want the BOM to explode item categoyr used in the order is TAP.
Checking the "Rexlopde structure/free goods" works but i am wondering why the BOM automatically explode when we copy from contract to order even without checking the flag "Reexplode structure/free goods"
thanks,
Meyyappan.

All depends upon ur item category and its determination.
In quotation,
QT + LUMF = (Item category?) which is not relevant to BOM Explosion
but,
OR + LUMF = TAP (relevant for BOM expolsion)
OR + NORM + TAP = TAN
Please check and inform me the Item category settings
(( even if u want the BOM to explode in QT also, u can do the item category "structure scope"settings))
Edited by: kaleeswaran bhoopathy on Jan 25, 2008 3:27 PM

VC - new characteristic does not show in PS BOM explosion / CU50

Hello World,
we added a new Characteristic to a class that is basis for a Material BOM explosion. In transaction CU50, the new characteristic can be configured by selecting its single values and the result shows up correctly in the BOM explosion.
Unfortunately, it is does not show up in the BOM explosion result of the SAP PS module @ Network Activity where the explosion is done concerning to our biz process. All other characteristics explode properly in the PS BOM explosion. I have no clue about the difference of the newly added characteristic is that makes it behave differently (only) in the PS system, not showing up in the result.
In CU50 @ Menu Extras @ Result I found a trace of the difference, but cannot interpret it due to a lack of documentation of the resulting screen that is entitled "Configuration : Result". Here, in table "Detail List", only the faulty new characteristics show additional extra Dependency entries with a light green background that cannot be found with all other characteristics in the same table. These extra entries can be drilled down by double-click and produce a pop-up window that shows some status information and the dependencies source code.
Question: what do the extra entries of dependencies say, why are they shown and why not at other characteristics?
By understanding this difference I hope to find the reason why these characteristics are not exploded in the PS module (which is my primary question).
Thank you for a helpful answer!
Marcus

Hi Jong - Moon cho,
Please check following setting,
1.Consider setting the Individual/Collective indicator to 2. (MRP 4 view)
2.In order to get dependent requirements from the planning of configurable materials, components should not be configured with strategy group 70 or 59.
Also refer the bellow link
http://help.sap.com/saphelp_47x200/helpdata/en/cb/7f9b7043b711d189410000e829fbbd/frameset.htm
Regards
Girish

BOM Explosion problem

Hi,
I have multilevel BOM (almost 10 levels with around 1500 materials), in which many materials repeat at different levels.
I am facing problem in one of the material during MRP, This material is used at 10 different levels. Altogether to produce a FG it requires in 36 numbers. In different levels quantity of it required is different. Say 8,1,4,2 etc but total qty is 36.
When MRP is run the requirement generated for this material is same at all levels i.e 36(total qty) / 10 (BOM levels) = 3.6
But actually system must generate requirements as per BOM quantity. Not sure what is wrong.
Requesting you all to reply quickly for this issue.
Regards,
Pavan

Hi,
Below is the little knowledge i have which want to share with all the august people around.Hope it would be helpful enough for you to get the results.
A BOM is not exploded in the following situations:
- No BOM is effective:
-- On the explosion date and in the given area of validity
For the given effectivity parameters
- The BOM has a deletion indicator.
- The BOM is a multiple BOM, and has no alternative that matches the lot size for your required quantity.
- No BOM matches the selection criteria of the BOM application you selected.
- This is possible in the following situations, for example:
-- The application does not take all BOM usages into account.
For example, the application only takes BOMs that are relevant to production into account, so a BOM that is relevant to sales and distribution is not exploded.
-- The application selects a specific alternative on the explosion date you require. The material master record supports alternative determination by Explosion date.
If the specified alternative is not valid on the explosion date, the BOM is not exploded.
-- The application takes production versions in the material master record into account, but no production version has a BOM that is valid on the explosion date you require. The material master record supports alternative determination by Production version.
The system only explodes the BOM defined for the production version that matches the alternative and/or usage entered on the explosion date required.
-- The application only takes BOMs with certain status indicators into account.
For example, the application for MRP only explodes BOMs that have at least the status Explosion for MRP.
Further checks:
- Do the proper Scheduling in Routing (Backward/forward). In md61 give the requirement in next month.check your in-house production, planned delivery time in md02 give MRP Control parameter Rexplode BOM and Routing.
- Check BOM explosion data in MRP4 view of material master view ( Individual/Coll data).
Please revert with your response
Thanking You in Anticipation
Regards
Chandra

BOM explosion without Planned

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