BOM for the Rawmaterial

Dear all,
I need your help to build a BOM for the Rawmaterial, my scenario is:
I have a FERT material as "A'. Which has components B,C,D (B and C are Rawmaterials which is procurred externally and D is a semi-finished product).
I have to maintain BOM for the component 'B' and having components X,Y and Z. (Here the cost of X,Y and Z should not be rolled to the material 'B', so am not maintaining the costing relevancy indicators for the X,Yand Z materials).
Now i have to sent the component 'X' for external processing and bring it back as Component 'D'.
Please let me know how to process the above scenario.
Thanks & Regards
Dhanasekar

Hi,
As per your scenario you are manufacturing FERT A with compmonents as B,C & D. For component B you want to create bom with externally procured materials X, Y & Z.
X is sent for externally processing & bring back as semifinshed product D.
So you can map this scenario as,
1. Create BOM for HALB material D with component as X (with the material master setting as SPK- 30 subcontacting to get it done from outside)
2. Create BOM for FERT material A with the components B, C & D.
3. You don't need to maintain BOM for ROH materials B & C as they are the externally procured materials.
With this scenario when the BOM explosion is done for material A, then dependent requirements will be created for components B, C & D. Purchase requisition will be created for components B & C, and then they will be converted to purchase order. For component D planned orders are created & then purchase requisitions will be created for material X.
Hope this resolve your issue, reward points if helpful.
Regards,
Avinash.

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How to create an alternative bom for the same product

Hi expert,
I want to know how to create an alternative bom for the same product. Can i use the different bom usage to create or use the same bom usage? In addition, how can i use the production version to link the alternative bom for the same product?
Please help me solve the problem.
Thanks in advance for any assistance.
George shi

HI
you can go with t-code CS01
if you have the BOM already and you want to create the alternative BOM then just goto create BOM
and enter the material and plant and uasge system will auto matically prapose the next numner ie, if you have Alt BOM1
then next system will prappose 2.
then you can enter the components as per you requirement
if you go to different BOM usage then sytem will not go for alternative BOM it gives again alt bom 1.
prodcution version you need to craet from mateial master
each version you can go woith alternative BOMS
Version 1 will have alt BOM1
Version 2 can haev ALT BOM2
-ashok

BOM for the materials in plant

Hi,
What is the tcode to find the materials i have in plant is having BOM?
Rex

Dear,
1)Possibly, you can query the table" MAST" for the list of materials with SE16.
2)If you want to find details of individual materials:
Use transaction codes:
CS03 - Material BOM here you will get list of material having BOM by pressing F4.
3) I don't think there is any such transaction available. (But you can get the list of material who has a BOM from MM02 (F4 options). To get the required list you need to develop a small customized report. The logic may be like: Input plant code on input screen. Let system to check all the available materials in the MARC table for given plant. This list of materials(MATNR) to be supplied to MAST table and those materials which doesn't have corresponding STLNR (BOM No.) can be outputted as the desired list. I hope this will help in resolving the issue. Please revert back in case of any further clarification.
4)There is one unique way is there which helps you to find our fert / Halb code without BOM.
Go to MD21 and select low level code 999 and execute.
Hope it will help you.
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Dear PP Gurus,
Scenario is make to order. BOM is created for production usage (1) & sales usage (5) for a Header material. Routing also exists for the same.
Once i run MRP at plant level or material level after creating sales order , BOM is expoded multiple times i.e. 3- 4 times but proposals ( planned orders) are created as per requirements.But BOM explosion when we click on show overview tree is happening multiple times which should not happen.
Our client business is not getting hampered by this but still he doesnt want explosion multiple times and to be precise it should not happen.
Can anyone pls. throw some light on this .
Thanks in advance . Answers will be rewarded for sure.
regards,
Nagraj Vasmate

Hello Nagraj,
In MD04, On overview tree, it explodes all possible BOM for the header material.
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Dear all,
In my current scenario we have 5 Company codes with a plant with each company. The same kind of materials exist in all the 5 plants, so what i want is when i create any BOM, that BOM has to extend in all the company codes, as with GROUP BOM i can able to extend the same in only one company code.
So how to do this?
Thanks in Advance
Bhushan

For that first extend all the materials to all the plants... In one plant create a BOM for the material..
In all other polants in CS01, click COpy from .. There you mention the matreial and the plant in which the BOm is alerady available..
karthick

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Hi,
we have 2 plants: A and B.
Plant A creates a sales order for a configurable material (MAT_1). There is a BOM for this material. All the materials in this BOM should be sent from B to A. B should purchase or produce these materials and then send them to A.
Materials produced by plant B are also configurable materials and their components depend on the characteristics chosen for MAT_1.
The thing is that the system generates a BOM for the sales order (and this bill is fixed throught transaction CU51). We would like to fix the complete BOM, not only in its first level, but also the components of the configurable materials through this transaction.
The problem is that when we plan the materials in plant B in order to produce them, the system generate the planned orders but no material components are determined.
How should I proceed?
Thanks in advance,
Luis

Hi Luis,
The header item A also manufactured in plant B and sent it to Plant A or the final product assembly is happening at plant A only ?
The material A = B + C+ D , the components B, D is procured and C is produced at plant -B and send it to plant -A
Material A & C is a configurable material , is it my understanding is correct ?
In the super BOM according to the object dependcy assigned for the each component, BOM qty will get exploded accordingly
and you can configure the special procurement key & assigned it to material master to pass the requirement
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Sub-contracting for the Customer

Friends,
Here is one scenario where I need your suggestions
Scenario
Client A is subcontractor for their customer B
B receives 10 Components from A along with a subcontracting order from B to assemble material X (consisting of the 10 components supplied by Customer).
Part Number of the 10 components are also used by B for their other finished products which are sold against Customer Purchase Orders. This means they are Quantity and Value managed material. They are valuated material for them
Q1. How does B receive 10 components from A (T Code and movement type)
Q2. How do we prevent valuation of these 10 components in my plant. (Because the same part numbers are used by me and valuated in my plant)
Q3. Is there any implication if I include them in the BOM and the cost roll will not include the cost of those 10 components.
Thanks in advance for your response.

Sub-contract business process:
You want to buy material from the supplier (processed material/ assembled item) , but for some reason (quality of certain item / price ) you will give some component to vendor .
Vendor shall process the item / use the item provided & supply the final item.
SAP process:
1.Create the finished goods material code.
2.Maintain the BOM for the material.
3.Create PO with item category as "L" .
4.Issue material to vendor with movement type 541
5.Receive the material against the PO with movement type 101.
6.MIRO to account for vendor's invoice for the service charge& material used by him.
Note:: At the Time of GR 543 Mvt is up dated for Raw Material.
Can anybody tell me how a process has to be given to subcontracting?
Suppose, I have 3 operations 1)weaving 2)dyeing 3)cutting & packing
if no 2 process (i.e Dyeing) has to be given to subcontracting, what process should i follow ?
The following process to be followed for subcontracting.
1. Item code(material master) to be created at the stage of before dyeing.
2. Item code(material master) to be created after Dyeing as subcontracted item.(F30)
3. Bill of material to be created for the material(2) calling for material(1)
4. Info record and source list to be created for material(2) with the corresponding vendor
5. PO to be released for material (2)
6.Along with PO the material(1) to be issued to vendor
7.On receipt of material when GR is made the stock with vendor will get updated.
How to Create a Subcontract Order?
To create a subcontract order, proceed as follows:
Enter the material you want to order and the item category for subcontracting (L) in the order item.
Press ENTER to display the screen for component processing.
Enter the components that the vendor requires to manufacture the product.
Please note:
u2013 You do not need to enter the date required for the components. This date is proposed by the system when you press ENTER.
It is calculated as follows:
Delivery date of the item - Planned delivery time
u2013 If you do not want the quantity of the components to be changed if the order quantity of the end product is altered, set the indicator Fixed quantity (column F).
u2013 You can determine whether the components are available on the date required by selecting Edit -> Availability check.
If you entered a bill of material as the material in the subcontract order, the components are created automatically.
If you want to determine the components in the bill of material at a later date (for example, if the bill of material is subsequently changed), choose Item -> Component -> New BOM explosion. The existing components are deleted and redetermined in the bill of material.
Save the purchase order.
Q1. How does B receive 10 components from A (T Code and movement type)
see above
Q2. How do we prevent valuation of these 10 components in my plant. (Because the same part numbers are used by me and valuated in my plant)
Use split valuation so for sub contracting compenent will be one valuation and other component is other value
Q3. Is there any implication if I include them in the BOM and the cost roll will not include the cost of those 10 components.
No, costing is depend how you do costing

COSTING FOR THE WATER:

Hai gurus,
Currently I am planning to put my BOM for the whisky as two part one is blended whisky and another Is packing material. (For discussion sake, actually it is one BOM only)
The packing material consists of Bottles, caps, labels, carton boxes.
The blended whisky consists of Rectified spirit/water/color/Ageing whisky and Flavor.
Now I planned to Put the Blended whisky BOM only with Rectified spirit and water only as the Composition of Color /Ageing whisky/Flavor is very less and also it is maintained as trade secret.
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So now my problem is how to add the cost of water as the water is got from their own well and it is Treated and added with Rectified spirit. They have the costing for conversion from ordinary Water to treated water, if that is the case how to add water in the BOM without creating any requirement as an item and costing for the same.
waiting for the positive reply.
regards,
sekar chand

Dear Sekar,
Check whether this can help you.
1.Issue to Cost center using 201 movement,on monthly basis by creating one specific cost center for this posting.
2.If you want this to be reflected under product cost,you may have to add water as a component and also it's quantity and
check.
3.Assigning a overhead group and capturing as overhead cost.
Regards
Mangalraj.S

Problem in BOM or component allocation for the Non- codified Item in a PO.

Hi All,
Please advise how to explode a BOM or Assign component in a Purchase order with Item category (L) for a Operation oriented material for which no material code is created from a production order .
Actually in my scenario, no raw material component will send to the Sub -Contract Vendor. Only Assembled operation material lets say operation 20 from a routing ( which is not having material code ) from an In - house production from a shopfloor has to be sent to the vendor to create a operation 30 material , which is also not having a material code." How to explode a BOM or component allocation for the Non- codified Item in a PO".
Kindly give me the IMG settings for the above scenario.
regards,
YK

Hi Prasobh,
Tnx for your suggestion. But, the client external processing routing is not constant activity . Based on the Operation bottlenecks client is sending the operation as external Processing. For Eg., If on first order operation 20 be external , Then in second order operation 20 need not be external. operation 30 may go out for external processing. Client does not want a material code for each operation.
Give your valuable suggestion.
regards,
YK

For one Urgent Change during performing the Approval(chnging the status to 'To be Tested') system does not recognize any changes using the CTS WBS BOM in the development system. The transaction is therefore incorrect or the status was reset by the system.

For one Urgent Change while performing the one of the Approval before changing the status to 'To Be Tested'
We are getting below error.
The system does not recognize any changes using the CTS WBS BOM in the development system. The transaction is therefore incorrect or the status was reset by the system.
COuld anyone please help us to know, How it can be resolved?
We also have this below error.
System Response
If the PPF action is a condition check, the condition is initially considered as not met, and leads to another warning, an error message, or status reset, depending on the configuration.
If the PPF action is the execution of a task in the task list, and the exception is critical, there is another error message in the document.
Procedure
The condition cannot be met until the cause is removed. Analyze all messages in the transaction application log.
Procedure for System Administration
Analyze any other messages in the task list application log, and the entries for the object /TMWFLOW/CMSCV
Additional Information:
System cancel RFC destination SM_UK4CLNT005_TRUSTED, Call TR_READ_COMM:
No authorization to log on as a trusted system (Tr usted RC=0).
/TMWFLOW/TU_GET_REQUEST_REMOTE:E:/TMWFLOW/TRACK_N:107
For above error Table /TMWFLOW/REP_DATA_FLOWwas refreshed as well but still the same error.

If you are in Test System, you can use function module AA_AFABER_DELETE to totally delete the depreciation area (tcode SE37, specify chart of depreciation and depreciation area), After that recreate your depreciation area and run AFBN. But before you do that, have you created a retirement transaction type that limits the posting on your new depreciation area? If not create one.
Hope this helps.
Thanks!
Jhero

Component in the BOM whit the for decimal .

Dear gurus,
i need insert in the quantity of component in the BOM the value 1,1234 , a value whit for decimal but the system for the UM ( example KG) is 3 decimal in the transaction CUNI .
Are there the procedure for insert this value ?
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Daniele Pistilli
PP

Hi,
SAP Standard will allow u only 3 decimal palces.
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Ravi

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How to create the BOM for Co product and How the production will create and how the costing will capture for that.
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Sabhapathy R

Dear Umesh,
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xxx
101
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yyy
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I want the function module for the transction CS02.
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Message was edited by:
Ram Mohan Naidu Thammineni

Adding alternate component in the same BOM for 2 level BOM setup

Hello,
I have a BOM with the following setups -
BOM_A components are BOM_B, Comp_A1, Comp_A2
BOM_B components are Comp_B1, Comp_B2
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Hello Manju,
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