Brand new Airport Express (n) worked once and now stuck on orange

Just bought an Aiport Extreme Base Station (n) and new Airport Express (n).
Using my MacBook Pro and Airport Utility I replaced settings on my existing wireless network for the AEBS and things seemed fine. There was no question in setup by the way about WEP or WAP security...
Then, wanting to add Airport Express to the network for iTunes streaming I plugged it in.
At first, airport utility recognized the AEx: so I added it to the existing network, this time being asked about security, I set up WPA personal.
Then, airport utility finishes the task and my AEx disappears from view. Stays stuck on orange light.
Resets have not helped.
My AEx is therefore to all intents and purposes useless.
At least I can use the AEBS for internet access.
What has happened?
Apologies if I have duplicated a topic, but this is weird.

You do need to hold the reset button for 10 sec to factory reset the unit (see page 32-33 of the Setup Guide for detailed instructions). And then your AX will be visible from Airport Utility again. If you still can't see the AX, try using a ethernet cable to connect to the AX instead.
Let us know how you get on!

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