Burning problem - Code 34506

Using iDVD 5.0.1
This problem is driving me crazy. Having put together all my video clips, still images and audio tracks together in iMovie (which works fine) I have tried many attempts to burn onto a disk on iDVD. I know it is a problem isolated to this project as I am able to burn other projects onto DVD disks.
Each time it gets stuck on 'encoding audio' I get the spinning disc and eventually the message 'Finished burning errors found' with the code 34506. Then I have to force quit. Seems to be a common error, has anybody found a solution to this yet, what does this code mean?
The project is approx 35 minutes long with a massive filesize of 36GB, apple tech support seem to think this might be the reason and have suggested rebuilding from scratch. I'm not sure how I could build it again any differently or how to reduce the filesize.
One track imported from iTunes is 45MB in iMovie, should I be doing something to the audio tracks before importing?
There are no chapter markers. I have upgraded software, tried to save as a disk image but get the same error, I've deleted encoded assets (from advanced tab on menu bar)
I can save it as a Quicktime movie but the filesize is 6GB so I still can't burn to disk.
This is a project I've been working on for some time and I really need to let my very patient client see how much 'progress' I have made other than having to invite them to my home to view it!!
Is there anything else I can try?

No progress made or replies since previous posting but have noticed that the video clips within my project, which I have edited into smaller clips, have retained the original file size within each edited clip. This would explain why the size of whole thing is so big but should this happen when editing a video clip? I don't see the point in rebuilding from scratch unless I know how to reduce the filesizes???
Can anyone out there help me? I need an iMovie/iDVD genius…

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Message was edited by: Cnon
Message was edited by: Cnon

Cnon wrote:
CasperGemini wrote:
Error messages from burning CD's are caused by a variety of reasons. Are you having trouble burning a CD in iTunes on your PC? If so, let us know the error code that you're getting. If you are trying to determine if you will have trouble buring a CD, the best suggestion is to just try it and see what happens.
CG
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Message was edited by: ewssk

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System Profiler:
Model Name: MacBook Pro
Model Identifier: MacBookPro3,1
Processor Name: Intel Core 2 Duo
Processor Speed: 2.4 GHz
Number Of Processors: 1
Total Number Of Cores: 2
L2 Cache: 4 MB
Memory: 2 GB
Bus Speed: 800 MHz
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Serial Number: {No, Not Yours}
Sudden Motion Sensor:
State: Enabled
~/Library/Logs/DiscRecording.log:
Disk Utility: Burn started, Mon Jan 28 12:57:08 2008
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