Buslink External Drive 300 GB Firewire Problem

I purchased a Buslink 300 GB external drive that has both USB 2.0 and Firewire 400 connection. I use the drive to hold dv files that I have downloaded from my video camera. I formatted the drive for mac because the dv files are larger than the 4gb limit for FAT32. Everthing was fine using the firewire connection until I got to about 140 gb of data on the drive. No further files would copy to the drive. I now have to use the USB connection, and have gone up to 250GB without problem. I like the performance of the firewire connection better than the USB connection.
I formatted the external drive Mac OS Extended into one 279 GB partition. I found nothing on BUSLINK's web site about a driver, is there a fix for this? Is anyone using another external drive with firewire that will work properly to the limit of the drive?
Thank you
G5 Dual 2.3   Mac OS X (10.4.9)   3.5GB ram

I have 2 external firewire HDs - both worked prefectly until recently... I am getting Error -36... I have used the Disk Utility - no errors founds. Despite this conclusion, I decided to reformat them both.... and still getting the same error -36... any suggestions?

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    I didn't partition the external drive. I just installed it, open it and start copy files on it.
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    "You may need to install Apple's Firewire drivers, see the tech center for details"
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    Days later I upgraded incremently to 9.2.2. (first 9.1 then 9.2 etc) and I still used the external drive to copy files hours before installing Tiger (to make room for Tiger).
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    And they said Mac OS X : -Drivers not required.
    Beside I see it on OS X so that's not a problem
    Actually I just tried right now to see if the external drive works by dragging a file on it and nothing happened. With OS 9.0.4 it immediately started to copy and I could see a bar showing me the progress.
    I open the Drive and see that the Hard Disc Tool files folder (which has 7 files) has at least 3 files that has a connection with Classic: One is called "Integrity Classic" the other "Quick bench Classic" and another "Disk Defrag Classic HDST" Not sure if it has any connection with OS 9 Classic ? I guess yes because
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    6) Will that solve the problem ? But if I reboot using OS 9 (the disk) wouldn't that jeopardize Tiger ? And a need to re-instal Tiger ? Maybe it won't erase it (or will it ?) but I will have to work (erggh!) on re-doing stuff ? That is why I want to install OS 9 on the external drive.
    7) I'm thinking of installing OS 904 (from the disk that came with the computer 5 years ago) on the external drive (and then I will upgrade to 9.2.2 ) so I will have the real OS 9, the one I like, the one I'm used to (Not the pale Classic) and which I prefer to Tiger.
    Is that a good idea ?
    I will have Tiger on my internal HD and I will have OS on the external. Then I can forget about Classic which is confusing ; It is not OS 9 and it is not OS X it's something in between. (I will not bother to erase Classic or reinstall OS X alone or anything like that it's there, it will stay there but I will not use it.)
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