By product not getting posted to stock while confirming the order

Hi PP gurus,
                  I am facing a problem. The scenario is : My client is running foundry for manufacturing castings. In case a) He gets pattern as a free issue material from the customer for manufacturing casting. In this case he charges only the rework charges from . In this what need to be done: My doubts are:
1) What type of material should the pattern be made( free issue material or HALB) because for free issue material i cannot make a routing.
2) How the above process of charging only the service fro customer be carried out.
3) If i make the BOM of casting as Pattern as one line item & Used pattern as a by product whose value is negative. When i confirm the production order for casting only casting comes to stock , the by product doesnt come to stock.
What should i do.
I really need help for these queries. Whoever answers i will give him 10 points.I am at client site i need a quick solution to it.
Regards
Ashish Khurana

Hi Ashish,
When you confirm the prod order for the fert, the fert material will be posted the unrestricted use stock & to move the byproduct ie p003, you have to use the 531 movement.
use migo, GR , enter the reservation no. (you can get the reservation no. form the prod order of the FERT). & then 531 mvnt,
After this byproduct will be posted.
Also ensure that "clear open reservations" indicator is not selected when you do confirmation of the prod order.
Regards,
SDs

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