Can MRP only create planned orders for ROH, not for FERT?

HI all,
Is there any way to only generate planned orders for raw materials after MRP, forbid creating planned orders for FERT?
We want create planned orders for FERTs manually.
Thanks,
Harvey

Harvey,
Yes, that was also my understanding of your scenario. Did you try X0 for Fert? Run MRP against the entire plant, and MRP will not create any new planned orders for the X0 parts. It will explode the BOM and create dependent requirements in the components. In addition, you can create FERT planned orders manually, or using an external planning system, and these manually created orders will also create dependent demand on your components.
If you are also using Sales orders to consume your PIR, you will also have to look at requirements determination for Sales orders. This is configured based on MRP type. If you change existing MRP types, you may have to add SD config so as to continue to pass requirements to MRP. Your SD resource should be able to help you through this, or I can give you basic instructions if you decide that the PIR/demand/planned order/dependent requirements works to your satisfaction.
Rgds,
DB49

Similar Messages

Only create planned order if no stock

Experts,
I want to setup MTO environment with possible delivery from stock. If I use strategy 20 (MTO) the system always generates planned orders even if there is stock, with strategy 10 (MTS) no planned orders are created.
Flow:
- when sales order is created and there is no stock --> MRP generates planned order
- when sales order is created in stock is available --> no planned order should be generated by MRP
I tried to make a new strategy but can't find settings to make our flow possible. Has anyone experience? I guess this is a situation faced in many companies.
Reward points if helpful answer.
Thanks,
jan

Hi,
I'm not totally sure this is the only strategy suitable for you, maybe you can examine this pdf material:
http://help.sap.com/printdocu/core/Print46c/en/data/pdf/PPMPDEM/PPMPDEM.pdf
Have a nice day,
Csaba

MRP - Create Planned Orders only for Externally Procured Materials

Dear All,
We have a scenario that our client gives us the daily requirement schedule for the current month and a monthly forecast for future months so that we can plan our externally procured materials based on the forecast.
Now I only want the MRP run to create Planned Orders for HALB and FERT based on my current months daily schedule and planned orders for ROH (Externally Procured) based on the next months forecast (monthly).
I dont want the system to create planned orders for HALB and FERT from the forecast. The requirement for the ROH are however derived from the Finished Good BOM and the forecast is also given for the FERT material. I know its a long shot but is there a possibility in the system to do such a thing or a work around?

Your business case is not clear; MRP will create planned orders for inhouse produced materials, and either planned orders or purchase requisitions for external procurement.
You can choose to convert or release external procurement for a long time ahead (eventhough taht if you have proper lead times defined you can release by lead time), but convert inhouse planned orders to production orders only for next period (week, month). Actually this is common practice.
So I fail to understand your problem.

MRP Run can not create Planned order to Sales order

Hi,
I have a problem with planning run to sales order. We have a configurable material which have make to order strategy. MRP Run does not create planned order to some of our sales order. I think it has relation with schedule lines but i can not understand the problem.
If schedule line has 1 as confirmed quantity MRP run can not plan but 0 as confirmed quantity MRP Run creates planned order. How can i solve this problem?
Regards,
techmastere

Hi,
Order for which qty is confirming, check which schedule line is determined and which requirement type system is determining.
then in VOV6 for schedule line tick mark availability check & Transfer of requirement
for requirement class OVZG tick mark availability check & Transfer of requirement
Note: if schedule line is not relevent for availability check & ToR then system always defaul confirm quantity.
kapil

Deployment - setting for system not to create planned orders.

hi
I am executing deployment at the plant level.
i have req. of 8000 on 26th and 9000 on 27th.
i created a stock of 3000 on 25th.
i am executing push deployment and maintained setting accordingly.
After completion of deployment, system deploys the stock ie 3000 and creates Planned order for the remaining 5000 to meet the demand of 8000.
What setting has to be maintained such that system only deploys 3000 or the stock only and does not create a planned order for the unful filled demand. ???
in onther words system should deploy the stock and should not do anything more than that.
Thanks.

Hi Aswath,
Can you answer these few questions for me? I will be able to answer your more appropriately.
What is the order of planning runs in your system?
1. DPR for demand at DC that creates distribution demand at the plant
2. Deployment of the current stock at the plant
3. Planning run at the plant to create planned order for any demand left out
Is that the order? This does not make good sense for me but I don't know your scenario.
What kind of deployment run are you suing? deployment heuristics or optimizer?
In both the cases, you have "delete" and "reduce" option.
The system deploys the stock at the DC based on the distribution demand ( coming from DC to Plant).
If you use delete option, the system deploys for the amount of stock it has and deletes the remaining distribution demand.
So, if you got distribution demand of 100 PCs, there is only 50 PCs stock at plant, the plant deploys 50 and deletes the other 50 PCs distribution demand at the plant. You need to rerun DRP at DC if you want to get back this demand.
If you use reduce option, the system deploys for the amount of stock it has and reduces the remaining distribution demand.
So, if you got distribution demand of 100 PCs, there is only 50 PCs stock at plant, the plant deploys 50 and reduces the distribution demand at the plant to 50 PCs.
I think you have the second case and you are running planning run at the plant and it's creating orders. If you don't want the system to create them, use the "delete" option in deployment run.
Please let me know if I am getting your point right.

MRP batch job not creating planned orders

Hi Experts,
Can anyone help with suggestions of where/what to look at with this situation. My MRP background (batch) job is not creating planned orders for materials in certain MRP planning areas as expected, but will create planned orders in other MRP planning areas. Running MD01 or MD03 creates planned orders for materials in all MRP planning areas of the plant as expected.

Ben,
Any time you get a difference between interactive MRP and batch MRP, first look to the planning file.
Start out by finding some of the discrepant parts (no planned orders are being created) Review for the presence of a planning file entry in MD21. If an entry does not exist, create one in MD20. If an entry does exist in MD21, but there is nothing in the NETCH/ NETPL/reset ord/reexpl bom cols, then this means no relevant changes have taken place, and NETCH MRP will ignore the parts. You can optionally reset these flags in MD21.
If you discover that you have one material for which there is nothing in MD21 (no record at all), then you probably have others as well. Run MDAB in Background, which will mass create all the missing entries. Also a good idea to run MDRE in case something has been corrupted.
Here is [OSS note 205681|https://service.sap.com/sap/support/notes/205681] which explains a bit about the planning file. Also, See [OSS 371016|https://service.sap.com/sap/support/notes/371016] which describes a similar problem.
Rgds,
DB49

Consolidate Planned Orders for Past demands

Hi Experts,
I have come across the following requirement. So, please follow the Screen shots.
You can see that MRP Run has created 2 planned orders for the separate 2 demands (One is for 11.02.2014 and another one is for 15.04.2014). But when you look at the demands, you can see that these are old demands. How can we configure the system to have only 1 planned order for the qty 101 by having the date as latest finished date.
So for an example.
I want to have one planned order for 101 giving the date as 05.08.2014.
I'm open to any valuable suggestions as I've a sand pit client to do some testing. Just want to show you the setting for parameters for determine the Basic Dates. ( I have a clear idea what the following settings do)
Thank you very much.
Kind regards,
Ishara

Hi Ishara,
Please check in MRP1 tab the lot size data (weekly, monthly,...). I think that your setting is monthly. For this reason you have two pl.orders created one for February (10 EA) and the other for April (91 EA). If you want to have just 1 pl.order choose min/max lot size equal with 101 EA.
Also check in MRP4 tab, section BOM explosion what is your individual/collective setting (should be collective).
Thanks.
Regards, Marius

Planned order for Negative stock

Hi All,
Negative stock set up is active at storage location level. Due to this setting I got some negative stock in storage location.
MRP is creating additional planned order specific to negative stock qty other than planned order created for that day requirement.
How to get only one planned order for entire day requirement including negative stock?
we have daily lot size in mat master.
Thanks.

Negative stock "requirement date" is immediate (day of MRP run). The other daily requirement that you may have, may be for a date other than "today", and this is why you get 2 planning proposals.

MRP generates another plan order after the first paln order is converted

Dear All,
Please help regarding my problem.
I do have one SO contains this variant item.
After running the MRP, it generates plan order for that SO item.
Then i converted it to production order. But when i run again MRP, it generates again a plan order for that requirement.
Could you help me why? It should be not since i have a production order for the demand right? or no?
Item has a settings in MM as PD, lot for lot qty, NO check for availability.
I'm hoping you could help me with my problem. is this a configuration error?
Thanks in advance.

Dear ,
We have similar kind of problem in PM . However , I have couple of question on your MTO order if you can help us :
1.Did your Sales Order goes on Credit check and you release the credit block after frist time MRP run and subsequent Production Process ?
2.Did you change the pricing date in VA02-Sales Order and again it goes to credit hold?
3.Did you carry out the planned cost at Sales order level fro MTO based on any changes in your BOM/Routing ?
4.Which Version of SAP are you working on ?
5.Why there is no Avaialibility check ? In that case , Sales Order -VA02-If you perform ATP then it will confirmed you the qty even it is not availablle .
I think as long as your MTO sales order in credit hold , it will not pass the requirement to MRP and MRP will not create planned order if the overall status is Blocked .In this case what is happing is , when you are going to deliver the Sales Order qty , pricing date is getting changed and it is going credit hola as well getting released in VKM3/VKM4 .At this juction , requirement is passing to MRP ( it should not happen if the order in credit check ) .Its totall depends on the link between Requirement Type , Requirement Class and Planning Startagey group in PIR of customizing .
Check the following SAP Note ( some of them are patches required for this issue -we had similar kind of problem in PM )
1.80891 2.1011425 3.1012344 4.408651 5.433832 6.394751
Just to cross verify the below configuration changes :
1. Maintenance of the parameters of the requirements class of the sales order-OVZG
2.Define the parameters of the requirements class of planned independent requirements-OMPO
3.Define parameters for Requirement types to requirements classes-OVZH-Check the requirement Type 105/106
4.Define Planning Startegy -SPRO-MRP-PIR -Check the Requirement Type
I suggest you to refer SAP Note 80891 and related note like 377165/744305
All the best
Try and revert us so that forum expert can help you also.
Hope the above information will be useful .
Regards
JH
Edited by: Jiaul Haque on Jun 10, 2010 10:02 AM

Error while creating planned order in product view

I am getting following error when I try to create planned order for a product in a Location manually in product view using /SAPAPO/RRP5.
Error occurred while creating order
Message no. /SAPAPO/RRP251
I checked the product and resource. Everything looks good.
Block is available in the resource WMP1_2041_001 for characteristics specified in planned order.
Product master and PDS look good.
In the planning log, I see the following error message.
Plan explosion failed for product LBRA1050-661 in location 2041
Message no. /SAPAPO/RRP718
I have not found SAP notes for above error.
Can you pl let me know what this is due to?
Thanks,
Srini

Srini,
The message was created as a result of several notes, such as 1582997. There are others.
The implication is that you have an invalid source somewhere in your BOM. Maybe a bad component part, maybe a bad transportation lane, maybe an invalid BOM, or maybe a bad PPM/PDS.
If you can't find the problem using logical troubleshooting steps, have one of your programmers debug. Have him put breakpoints in FM /SAPAPO/RRP_PLORD_CREATE . If you are particularly lucky, you will find a developer that understands German, because all the internal comments in this FM are in German.
Best regards,
DB49

MRP with firm plan orders scenario.

Dear all,
we are in process of MRP implementation.
where client having every month a plan of Three months in which first month plan is fixed whereas two months are tentative.
to achieve this we have used Planning time fence of 38 days as we run MRP on 22 of every month.
On next month we have to inactivate first plan and create anew plan ,I wanted to MRP Run for new plan with last firm orders. But is found that
when we run MRP,the plan qty of 22 to 30 date has been reducing Plan qty of next month.whereas we want 22 to 30 qty(e.g. say 100 Nos)should be as it is and also suppose next months Plan is 500 qty then it should have to create plan orders for next month as qty 500.and not as 400 Nos
Planning strategy is 11 as gross planning and PIR consumption at the time of Goods reciept.
Regards,
Pravin K.

Dario,
Give u the details.
Material is with statergy - 11 ( with mixed MRP indicator )
Material is not configurable .
consumption mode is Backward forward with 38 days.
we are not using any sales order generate the requirement.
we are not cleaning the PIR also because every month we create new Requirment plan by deactivating the old one.
I Guess You have understood the scenario.
Regards.
Pravin Kusumbe

Error while creating Planned order in SAP PP

Hi ,
I am creating planned order for finished material and system has given below error - Please specify the order deadlines in ascending order.
SAP Message Error- Message no. 61009 Please specify the order deadlines in ascending order
Very first planned order get saved and we declare the production and business completed
Now creating second planned order , while saving system giving above error.
I am Taking Planned Order Profile LA -Stock order
Any solution ...?
Thanks in advance !!!
Deepak.

Hello Deepak,
Please adjust the order dates in the scheduling of the planned order. In normal production scenario operation completed end of the night shift and order finish date is possibly moved one day in the future for this reason we need to set the operation timing in 24:00:00 format
In your issue change date like this
End date : 30.06.2014
Start : 31.05.2014
Opening date : 31.05.2104
Check with this date, it’s work for you
Regards
Umesh Mali

Creating Planned orders and Requisitions for a particular MRP controller and for all the others only Requisition is to be created.

Hi Experts,
Currently we run Program 'RMMRP000' as a batch job to create Planned orders and requisitions.
The client wants that Planned orders and Requisitions should be created for a particular MRP controller and for all the others only Requisition is to be created.
I implemented Exit 'EXIT_SAPMM61X_001' in the following manner by passing MRP controller to user_key.
IF mt61d-dispo <> user_key.
no_planning = 'X'.
ENDIF.
But as you can see that this will not meet my client requirement.
If any of you has worked on similar requirement / if any one knows that this is achievable or not,
please share your inputs.

Moved from SAP ERP Sales and Distribution (SAP SD) to ABAP Development
G. Lakshmipathi

For ROH system not creating planned order

Hi PP gurus,
Can anybody tell me that system is not generating planned order for raw material but generating it for its Fert of which it is a bom component. For fert it is giving exception message 62.I checked material master MRP type-M0 FOR FERT MATERIAL
MRP type-PD FOR RAW MATERIAL
pLANNING TYPE FENCE IS ALSO MAINTAINED AS 14 days for raw material
Pl.reply ,it is urgent
Thanks in advance

hi,
with which transaction code r u running the MRP??
as per my knowledge u must be doing it with the MD02 with finished product at the header level.
just try this, run the MRP for the Raw material since you are having the dependant requirement with the -ve value, it will create the palnned order.
i am not remebering what is issue?? there is something theorotical,
u just try this
i wil let u knwo furhter once u get the planned order.
in MPS, i am doubtful that it will go for multilevel, thats why its creating only dependant requirement.
you try to run the MRP thr MD01 then u ill get the order.
Let me know ASAP, i will help u out.
REgards
Pravin Mukkawar

Planned order for MPS items can be unfirmed in MRP plan

Hi All,
I'm using SCP functionality (not ASCP) in MRP module. I run a global MPS first and then use it as supply schedule to drive mrp plans. I noticed that some planned orders (for MPS items) loaded into MRP from MPS can be unfirmed in MRP and I can enter new quantity and new date for them, whereas other planned orders for MPS cannot be unfirmed.
What is the logic behind it? How to control it?
thanks in advance,
Tom

Hi Ram,
I don't think that there should be any issue due to the planned order created in the system against the PIR for the next month ....& it will not lead to improper planing even if the demand changes still we are not going for the firmed planned order....... if the PIR changes during the next MRP run then it will adjust the planned order accordingly .....
Still you want to restrict the planning to the current month then the simplest way that I can think of is planning horizon....
Thanks
Kaushik

Can MRP only create planned orders for ROH, not for FERT?

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