Can we do production confirmation withought routing

Dear Sirs,
               There are Sub asseblies(Phantom assembly) which get rejected in line ,we created routing for  each sub-aasly ,then manual confirmation (MFBF)& then reject those assembleis.
               But in routing 11 it is calulated twice ...So how to handle this scnario

Dear Sir,
I am  new in SAP world  ...I am trying to explain once again ...Please dont hesitate to ask if you required more explanation
We are Automobile manufacturing co. & having stages for each line.
Production confirmation (131) is done once  at the end of line  so basically one routing is set  at  assly level .
                 But suppose in between line some assly is rejected or  suppose in assly there are 2 different parts 1 part is ok but because there is some problem in 2nd part  complete assembly is rejected & then we have to debit cost of complete assely to vendor who supplied 2nd part.
                So  to handle such senarios for phantom sub-assly(E-50) we create  routing to get cost  ,then we confirm such sub-assly manually through MFBF ,create their stock in system & then reject.
               We have routing 1,6 11 & Routing 11 is for cost roll up
Now basically problem is that cost of subassembleis get calculated twice .As we have
one work center -one routing - one production confirmation at he end of assly   so system calucalate  cost according to time mentioned in routing in which  we mentioned timing  of those  subassemblies(E50) also. but  as we create routing agasinst these sub asselibles(E50)  system  having double impact of routing .So how to handle this ...
Regards,
Satyajit

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