Cannot get iPod 80G to sync ALL songs in playlist...

Ok... nobody else seems to have this particular problem, either that or I just can't find any mention.
I have an 80G iPod classic. My entire library (about 160G) is on a Linux server that I have on my internal LAN. When I create a new playlist for the iPod which is just over 10,000 songs (about 70G in size, well under the available 74.53G available), iTunes only syncs about half the playlist I set up for the iPod. It seems to pick and choose what it wants to sync, but always does an entire album.
It always tells me sync'ing is complete, and gives no error messages. But yes, only about 5000 of the 10,000 songs are on there.
Is there some sort of theoretical limit here that I'm missing, or am I doing something wrong? All of the music is mine, from my personal library, from about a week's worth of ripping CD's.
The library is FAR too big to have local on my macbook pro.
-g-

For myself I've found that iTunes seems to stall when trying to sync large numbers of files. Here's my approach.
*Break up large transfers*
In iTunes select the menu item *File... New Smart Playlist*. Change the first drop-down box to Playlist, the next to is and the next to Music (or whatever playlist you want to sync). Tick against *Limit to*, type in say 10, then change the drop-down to GB, and set the last drop-down to artist. When you click OK you can enter a name for the playlist, e.g. Transfer. Now sync this playlist to your iPod rather than your entire library. When the sync is complete modify the rule ( *File... Edit playlist* ) to increase the size by your chosen amount, then sync and repeat. You can experiment with different size increments, if it doesn't work just choose something a bit smaller until it works each time. Before long you should have all your music on your iPod. Once that's done you can move on to other media such as podcasts, videos, photos, playlists etc.
tt2

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