Capacity Planning with HR Workcenter ..

Hello Everyone
I have to make a single workcenter, assign 3 HR positions on it and want to analyze all 3 HR positions separately.
Can anyone advise how can i fulful this requirement keeping in view all positions are assigned to single workcenter.
Steps i have already followed are :
1- Make a single workcenter with 006 Category and 3 number of capacities ( Each of 10 hrs) and 3 HR positions. Overall capacity i have mentioned is 30 hours assuming 10 hours per position.
2- Generate capacity requirement by assigment the same workcenter to Project System activites.
Now if i run CM01, system is showing me over all capacity load of a workcenter although i want to see load on individual capacity that is my HR Position.
Your inputs will be hihgly appreciated.

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The first thing you need to get management to do is give you two things.
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Now supopse I maintaned in the scheduling formula involving only Processing time then only that value will be used for the same.
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AR

hi
Work centre capacity can be displayed by cm02
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Iwork time ,days ,holidays calculted from systme depending upon the calender you have entered
then requirment is calculated from your planning & avaialble is calculated from Master data of work center
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Capacity planning for multiple orders

Hi All,
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Hi,
You can determine the quantity of a material that can be accomodated in the oven with the mentioned space and the amount of time required to process the oven with that quantity. So mention this quantity in routing and do the Capacity planning as with the standard Processing formula in the Work center or use the formula [Formula for furnace|http://help.sap.com/saphelp_47x200/helpdata/en/b1/c03921439a11d189410000e829fbbd/content.htm]
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Use of Planning Table (MF50) in Capacity Levelling with Production Order

Hello Experts
I wish to know that is it possible to perform Capacity Levelling in planning table (tcode MF50) with respect to a Production Order ? It is known that MF50 is used in Repetitive manufacuring to do the capacity levelling with respect to Planned orders. But in our discrete manufacturing scenario we want to use planning table to the capacity levelling with respect toa Production order.
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Jayanta

Dear ,
MF50 is does the cacapcity leveling based on mateail -run schedule order (planned order ) where as in discrete manufacturing , when you run the MRP , MRP system assume Infinite Capacity and schedule the order as per your selection in MD02(2,1,3,3,2) and then you convert those planned order to Production order .Here you checkied the Capacity in Production Order level .
In stanadrd SAP , it is not possible to use MF50 for discrete production order.
In discrete order or process order , do the caapcity leveling , there are seperate planning table available based on Over all Capacity Profile and Schedule type .This can be done in following way :
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3.MC88: Ruf Cut Planning
Work Centre Wise : CM21 -Graphical , CM22-Tabular Planning Table .
Make sure the below set up before you carry on the Capacity leveling :
.Define time profile in OPD2.
Define the strategy profile in OPDB
Define the Overall profiles in OPD0.
In OPJK maintained check capacity with SAPSFCG013 profile for your production order type
In OPU3 , scheduleing parametre s: Generate Capacity , Scheduling Type , Automatic Log ,Start date in Past as per your req.
In OPJU , chekc the contol tab of the scheduleing as per OPU3
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Master Data :
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2.Work Center - Define the capcity planner group,activate checkbox Relevant for Finite sceduling,on the capacity header define the shift timings,break timings and unit of measure,no of individual capaity, enter formula for scheduling in capacity view.
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Hope this will help you .
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JH

Planning with commercial capacity reservation

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I saw in the SCM2007 enhancement that it is possible to plan with resource capacity reservation based on commercial charactéristics.
Where can I find documentation about these settings and master data associated?
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patrice

Refer SAP note 1084829/ 1155902/1158403 /1237623
hope this gives you a clear picture of this funtionality.
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Hi, I have the following requirements.
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The business needs the same functionality "Capacity requirements calculation" for the external procurement material. Business is willing to maintain routing/workcenter config.
Currently standard program (MD02) is not considering the Capacity planning for the external Procurement material.
Could you please suggest is it can be controlled through programming.
Kindly suggest the function modules for Capacity Planning - materialwise, plantwise.
Please suggest.
Thanks
Giri

Hi Giri
I think the requirement is not mentioned clearly. Capacity is required only if the material is assembled/produced in house.
Anyway try this. Set the Procurement type to X in the MRP views in material master. You might have to define your custom material type so that it does not force the procurement type to F. Try the feature called "Quota arrangement". The idea is to define the material in such a way that it can be procured externally or produced in house. With quota arrangement you can say what % has to be bought and what % to be produced in house. If it is produced in house then you can have capacity requirements.
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Dear All,
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when i convert it into process order then it shows load / process order.
pl.let me know how i can do the capacity planning at planned order level.
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dev

Hi,
                   In MD12 when click on Go to > Capacity Levelling >
Error Message : No work centers with capacity requirements were found
I have given formula : SAP006 in capacity & Relevant to finite schedulling indicator is also active.
what may be the cause ?
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Consider preventive maintenance schedule into PP order capacity planning

Hi PP experts,
My client's requirement is that when a preventive maintenance order is created in PM module for a particular work center (used in production) on a given date, NO production order (which is processed on that work center) should get released or confirmed. In other words, the capacity should be blocked at all for the subject work center.
Could you please guide how to make this effective?
We are using discrete manufacturing with capacity planning. At the time of PP order release, system shows capacity situation so as to decide whether go-ahead even with overloaded capacity.
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HKV...

First, you should assign the PP work center in the location tab of the PM equipment which refers this workcenter.
Secondly you should enter the sytem condition in the task list of the equipment.
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How to consider production capacity plan on sales order's delivery date.

HI experts,
How to consider production capacity on sales order's delivery date.
Say for example :
Production workcenter capacity to produce the XYZ material 10qty in a Day.
today i have created the sales order XYZ materail qty of 100. lead days has give based of MMR 21 days 17-07-2010( 3 sundays)
and in same day i have created other sales order XYZ material qty 5000 ,the lead days again it will came 17-07-2010.
Now my client requiremnt is when the schedule days is confirming in the sale order it sholud also consider the production capacity planning also
Even though my work centers are overloaded it is confirming the sales order on 17-07-2010 (based on leads days in MMR)
Thanks in Advance..
Sudha

Sudha,
Tell your client he needs to install SCM. Here, you can use either CTP or MLATP to confirm orders based on production capacity.
There are a couple of standard workarounds available in R/3.
One is to create a constrained forecast for planning materials, consistant with capacity, convert the forecast to PIRs, and then perform ATP against 'Planning' rather than against product, using MRP Strategy 63.
http://help.sap.com/saphelp_erp60_sp/helpdata/en/a2/4e799a927d11d1800f00c04fadcb73/frameset.htm
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Rgds,
DB49

Capacity Planning Overview

Hi Friends,
We are facing problem in Capacity levelling and evaluation.
We have make to order scenario in process industry.
We have five material haveing one material characteristic in common that is "Shade".
We execute the MRP and system is generating 5 different plan order.
In the receipe for the above plan order's , there is one resource ( Dyeing Vessels ) common in which all the above plan order will be processed at a single time.
Capacity for this common workcenter ( Dyeing Vessels ) to process all the above material at a time is say 8 Hrs.
But in capacity evaluation/levelling , it show ( 8 Hrs x 5 plan order ) = 40 Hrs. But the actual capacity is just 8 Hrs only.
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Upendra

Dear ,
Total available caapcity of any resource or work centre will be basically
Standrad Available caapcity ( End time -break time -start time ) * Capacity Utilisation of the resource (less than 100% or 90-95% based on the work centre periodic usage at the floor )*No of Individul Capacity
As you are in pricess industry , then you must have resource which is working 24 hrs with Utlisation of 90-100 % with out any break , then you hav available caapcity of 22-23 hrs .Or 8 hrs per shift so total 24 hrs .
In that context , you can dispath all the planned order in CM21 based on the available capaty and scheduling .
If the Planned orders are having same master recipe , then you can check the Overalpping Required functinality in Master Recipe as like Routing in discrete .
Check my posting on this theard : Orders Overlap in capacity levelling
Regards
JH
Edited by: Jiaul Haque on Nov 10, 2010 1:50 PM

Capacity Planning in REM

No lead time scheduling: Plant / order type PE / prod.sched.
No capa. data determined: Plant 3400 / Ord. type PE / Prod. sched
Edited by: itsmerajkhan on May 24, 2011 6:27 PM

Dear,
Check this setting first SPROProductionREM-Planning-PlanningTable--Maintain Entry Parameters
Capacity tick mark need to active.Alos check Maintain Distribution for Planning Table.
Please check with following things,
1. Define Scheduling Parameters for Planned Orders - OPU5
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2. You must have created workcenter for the production line,
3. you must enter the workcenter in the prodution version in MRP view.
4. you must have created any routing with workcenter.
5.you must enter the routing, to the scheduling level (defiend at OPU5) in the production version.
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In Planning Table (MF50) Scheduling Tap Select the following
1.Rate based Planning (Detailed planning and sequencing also possible)
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Regards,
R.Brahmankar

Machine capacity planning and efficency

Dear Guru,
I have number of machines and i want there individual capacity and efficency can we see that by any report or any tcode to see all capacity of machine.What is capacity leveling.
Is thee any configuration for capacity planning.
Thanks in advance

Hi, the following configuration steps involved in the capacity planning: SPRO --> IMG --> PRODUCTION --> CAPACITY REQUIREMENT PLANNING Capacity Requirements Planning: 1) Define time units 2) Define Capacity Category 3) Set up Capacity Planner. 4) Define parameters 5) Define Standard value key. 6) Define Move time matrix. 7) Define Setup matrix. 8) Define Control Key. 9) Define Shift Sequence. 10) Define Key for performance efficiency rate. 11) Define Formula parameters. 12) Specify Scheduling type. 13) Set up Production scheduler group 14) Select Automatically. 15) Define Scheduling parameters for Production orders 16) Define Scheduling parameters for networks. 17) Define Reduction Strategies planned/ production orders. 18) Define Reduction Strategies for network/process orders. 19) Define Control Profile. 20) Define Selection profile. 21) Define time profile. 22) Define Evaluation profile. 23) Define Strategy Profile. You can follow these above configuration steps in capacity planning Yes you need to active your all work center for the finite scheduling at the bottom of capacity view. Use all standard SAP configurations, Capacity Leveling Profile. Define time profile in OPD2. Define the strategy profile in OPDB Define the Overall profiles in OPD0. Then only you need to to active your all work center for the finite scheduling at the bottom of capacity view in work center.(CR02) Then run MRP with scheduling- 2 Lead time scheduling and capacity planning.(MD02) You will get your capacity requirement in CM01, or CM25/CM21. In rem you can use MF50. -
OR refer below steps Capacity Planning Evaluation: Use this procedure to Evaluate the Capacity of a Work Center (Resource). The same transaction will be used for finding out the Capacity Overload on the Work Center Select Logistics -> Production -> Capacity Planning -> Evaluation ->Work Center View ->Load and go to the Capacity Planning Selection screen (CM01) Through capacity planning : Standard overview :System will show week wise overload in Red Color. If there is no overload then system will show in the normal color. Date wise Capacity can be overviewed. If there were capacity overload, system would show with Red Color indication and Percentage overload can be viewed. Through capacity planning : Standard overview: Details: Date wise, planned process order wise capacity requirement. Through capacity planning : Standard overview: Graphical: Yellow Color indicates capacity lying un-used. Red Color Bars is the indication for Capacity Overload and Blue Color Bars indicate for Capacity available Use this procedure to Level / Schedule the Capacity of a Work Center Capacity Planning - Levelling/Scheduling: Select Logistics ->Production->Capacity Planning -> Levelling -> Work Center View and go to the Planning Table (Graphical) screen (CM21) Key Points u2022 This would be used for Shop floor production scheduling u2022 Capacity Scheduling is mandatory for correct results of Master Production Schedule and Material Requirement Planning For settings: Define formulas for resources: (OP54) IMG -> Production Planning For Process Industries -> Master Data ->Resource->Capacity requirements planning->Formulas for resources->Define formulas for resources. For formula parameters for Resource/workcentre:(OP51) IMG -> Production Planning For Process Industries -> Master Data ->Resource->Capacity requirements planning->Formulas for resources->Define formula parameters for resources-> Standard Value u2013 Define Parameters (OP7B) IMG -> Production Planning For Process Industries -> Master Data ->Resource-> General Data -> Standard value -> Define Parameters Define standard value key(OP19) IMG -> Production Planning For Process Industries -> Master Data ->Resource-> General Data -> Standard value -> Define Standard Value First configure the below settings in the capacity Planning. 1) Define time units Path : SPRO ->Production-> Capacity Requirements planning ->Master Data-> Define Time units (OPCF) 2) Define Capacity Category Path : SPRO ->Production ->Capacity Requirements planning->Master Data-> Capacity Data ->Define Capacity category. 3) Set up Capacity Planner. Path : SPRO ->Production ->Capacity Requirements planning -> Master Data->Capacity Data -> Set up Capacity Planner 4) Define parameters Path : SPRO->Production ->Capacity Requirements planning -> Master Data ->Work Center Data->Standard value ->Define Parameters (OP7B) 5)Define Move time matrix. Path : SPRO -> Production-> Capacity Requirements Planning -> Master Data-> Work Center Data -> Define Move time Matrix (OPCN) 6) Define Setup matrix. Path : SPRO -> Production ->Capacity Requirements Planning -> Master Data -> Routing data -> Define Setup Time Matrix 7)Define Control Key. Path : SPRO-> Production-> Capacity Requirements Planning -> Master Data ->Routing data -> Define Control Key(OPCG) 8) Define Shift Sequence. Path : SPRO -> Production-> Capacity Requirements Planning -> Operations -> Define Shift Sequences (OP4A) 9) Define Key for performance efficiency rate. Path : SPRO-> Production -> Capacity Requirements Planning -> Operations-> Available Capacity-> Define Key Performance Efficiency Rate (OPDU) 11) Specify Scheduling type. Path : SPRO ->Production ->Capacity requirements Planning->Operations->Scheduling ->Specify Scheduling Type (OPJN) 12) Set up Production scheduler group. Path : SPRO ->Production->Capacity requirements Planning -> Operations -> Scheduling -> Set up Production Scheduler Group (OPCH) 13) Select Automatically. Path : SPRO -> Production -> Capacity Requirements Planning ->Operations->Scheduling ->Task List Type-> Select Automatically (OPJF) 14) Define Scheduling parameters for Production orders. Path : SPRO -> Production ->Capacity Requirements Planning-> Operations->Scheduling -> Define Scheduling Parameters for Production orders (OPU3) 15) Define Reduction Strategies planned/ production orders. Spro-> Production->Capacity reqirements planning->operations->Scheduling->Reduction strategies->Define reduction strategies planned-/production order 16) Define Reduction Strategies for network/process orders. Spro-> Production->Capacity reqirements planning->operations->Scheduling->Reduction strategies-> Define reduction strategies for network/process order 17) Define Selection profile. Spro->Production->Capacity requirements Planning->Evalution->Profiles-> Define selection profiles Hope clear to u. Regards Alok

Capacity Planning with HR Workcenter ..

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