Capacity requirement planning

Hi Gurus,
Pl. help how to do the capacity planning.Pl. send if u r having any document on this.
Mail id: [email protected]
Thanks in advance,
Soumyendu

Hi Guru's
Can any one send me the documents with screen shots for the Steps to be followed in Capacity planning/ Evaluation \ levelling
Mail ID : [email protected]
Thanks in advance
Regards

Similar Messages

MD02 - Capacity Requirement Plan for External Procurement Material

Hi, I have the following requirements.
MRP Scheduling is getting executed material level (material no, plant) with scheduling type 2 which means lead time scheduling using MD02 Transaction Code. This is works fine for the Inhouse Product. In order to achieve lead time the functional team has maintained the necessary routing/workcenter configs.
The business needs the same functionality "Capacity requirements calculation" for the external procurement material. Business is willing to maintain routing/workcenter config.
Currently standard program (MD02) is not considering the Capacity planning for the external Procurement material.
Could you please suggest is it can be controlled through programming.
Kindly suggest the function modules for Capacity Planning - materialwise, plantwise.
Please suggest.
Thanks
Giri

Hi Giri
I think the requirement is not mentioned clearly. Capacity is required only if the material is assembled/produced in house.
Anyway try this. Set the Procurement type to X in the MRP views in material master. You might have to define your custom material type so that it does not force the procurement type to F. Try the feature called "Quota arrangement". The idea is to define the material in such a way that it can be procured externally or produced in house. With quota arrangement you can say what % has to be bought and what % to be produced in house. If it is produced in house then you can have capacity requirements.
Regards
Pragnesh

Reg: Combined work center / Capacity requirement planning .

Hi,
i need few informations regarding work center.
1. Can we create Resource (for process industry) similar to that as Work center which we create for (discreate industry)
can i use the workcenters (CR01) instead of Resource(CRC1) to my master recipe. is there any impact by using workcenter instead of resource to master recipe..?
2 In foundry we are using some Iron Plates for resting of Moulds. And these Plates we are having in limited numbers in Foundry.
Arond 30 Now i want to create a resource for this..? How to consider this Plates for resource..? Whether M/C or what..?
We are planning to carry out Proper scheduling and capacity planning for this resource.
3. And May i know how to carry out Proper scheduling and capacity planning of resource.. So if capacity is not available ,i should be not able to go-head even with the releasing of order. How to carry out this. Is any customization required.
4. Can we create combined resource Ex: Crane and laddle.
I need to create these two resource has single resource ..is it possible..? may i know how the costs/ time to capture.?
Please let me know.......THANK U IN ADVANCE.
Edited by: dan01234 on Dec 30, 2010 6:21 AM

Dear
Frist of all , I would appreacite if you can create seperate theard as you have multiple question .Refer : http://wiki.sdn.sap.com/wiki/display/HOME/RulesofEngagement
However , please find the answers :
1.. Can we create Resource (for process industry) similar to that as Work center which we create for (discreate industry)
can i use the workcenters (CR01) instead of Resource(CRC1) to my master recipe. is there any impact by using workcenter instead of resource to master recipe..?
Yes you can with Usage Type 009.But there may be diffienece in Standard Value Key and Formula Key which will be used for calcuating activity and also Capacity Reuiqemenet .
.2 In foundry we are using some Iron Plates for resting of Moulds. And these Plates we are having in limited numbers in Foundry.Arond 30 Now i want to create a resource for this..? How to consider this Plates for resource..? Whether M/C or what..? We are planning to carry out Proper scheduling and capacity planning for this resource.
A resource is plance where certain operation will happend sequentially as per Master Recipe or Routing .If you have Plate where you carry our certain engineering optiaon rather utlising thoem at requorce to excute the opration , then you can very well create them as resource or work centre .This Resource /Work centre will be having optaion , material , scheuling , CRP etc .Do u think that u will doing the same for Plate ??
If you are interested to carry out CRP/Scheduling the refer this theard : Capacity Leveling of Work Center
4. Can we create combined resource Ex: Crane and laddle.I need to create these two resource has single resource ..is it possible..? may i know how the costs/ time to capture.? :
Yes you can if both of them are intregal part of the resource /work centre as per as Setup , Machine , labour hrs is concern based on selection of Standard value Key and Formula Key .Wor centre or Reosurce cost captured through Actvity type ( KP26 with fixed or variable rate aginst costing elenemts) and Formula Key as assinged in the reosurce or work centre -Costing tab .
Check and revert
Regards
JH

Remaining capacity requirements scheduled for operation in Planned Order

Hi all,
I'm workig with planned orders, and I need the "Remaining capacity requirements scheduled for operation" data to list it in a Z Report, but I don't know how to get it.
You can see the info in the "Detail Scheduling" of the planned order in MD13.
Anyone knows how to get the info? Any table or any FM to get it?
Points will be given for helping
Thanks in advance!

Did you ever find out where the planned order capacity information lives? I can find the production capacity information in table KBEZ, but it appears that there is no planned order info there.
Thanks,
Matthew Bruckner

Rough -cut plan with capacity requirment calculation

Hi all,
We checking SOP with rough-cut plan
We created Rough-cut profile in mc35 for our bottle neck work center with base quantity -1 and time span - 1
then we selected new work center (there is no existing cap req). and assigned base unit measure:min.
and we assigned 1min for each day and saved the profile.
Now we went to mc88 and checked the material's active version production plan. (period split- DAY)
in View -> capacity situation -> rough cut planning -> show.
System calculates some capacity requirement for our production plan.
Say for tomorrow's date i given 1000 qty - production plan.
but system showing capacity req
Work center: TESTWC3                  Plant: 0001         Capacity: 001
Info structur Material          Plant   Order qty     Unit     From              To          Capacity reqmts      Unit
S076            TESTFERT14    0001 1000.000       EA    29.01.2010 11.02.2010   9000.000              MIN
with 9000min and cap load more than 652% ( Actuallly it has to show 1000min as per rough cut plan profile)
Our available capacity of work center per day - 1380 min
We cant understand the capacity requirement calculation in MC88..
Help us out...
Thanks in advance

Hi,
Rough cut planning is genrally done for the group of material say product group, group of workcentre rather than individual material or workcentre.
As standard, in resource table whatever the value you enter that corresponds to no. of days. Each column represents one day.
Pl. refer this link for clear understanding of the same.
http://help.sap.com/saphelp_47x200/helpdata/en/a5/63212e43a211d189410000e829fbbd/frameset.htm
Madhava

Planned Order Capacity Requirement CM29

Hi All
This may be a trivial question for you guys, but I am couldnt find the problem, need your help again please:
In CM29 my planned order and process orders are visible, and I am using the standard overall profile: SAPSFCG013.
Earlier I use to see a continous red bar for length of the planned order / process order in the graph, but somehow now it just show up as a single line, irrespective of the order quantity.
Can you please let me know how to resolve this!
Thanks in advance!
-Rahul

Hi Vivek
Here is the link for attached screen shot for CM29 with weekly and daily split:
CM29 with weekly split:
[CM29 Screenshot|https://picasaweb.google.com/110467857304221340164/CM29?authkey=Gv1sRgCNLYw_uHj8-lUA#5626401198199374018]
CM29 with daily split:
[DailySplit|https://picasaweb.google.com/110467857304221340164/Jul72011?authkey=Gv1sRgCLKtzPPn5_SARQ#5626402521518801586]
I have trie changing hte qty to 1000 and more, the capacity (detailed capacity and roughcut capacity requirement) changes as expected but the graph does not moves
Thanks in advance
Rahul

Capacity requirement for long term planning and make to order planning

hello,
anybody please guide me.
my client using make to order scenarion and we are doing regulaly MRP run is MD50 with refernce to sales order.
sales orders planning will follow for 2 to 3 months.
at the same time my client wants to do long term planning also. to analize the capacity.
for that he is creatind planning scenario and multi level planning with MS02 also.
But the problem is when they are checking capacity requirement in cm38 it is showing only planning scenario load only. my client wants existing load and longterm planning load also. so they can plan the planning is sutibale in existing plan.
so how can i get both plan in CM 38or is there any other T.code to get that data.
please suggest me
Thanks & Regards
Bhakta

Hi Pierre and Rajesh,
When we create the simulation version, you have the possibility to choose the short-term planning. My point of view is, you can use the LTP fonction to do your scheduling for ex the next 3 months.
I think it's what Pierre did. Am I right ?
between to scheduling scenario to deliver my customer. With the simulation mode I can do my scheduling + use the MRP simulation to check if the raw material are available or not. Then use the MD04 to do the comparaison (or MS04 to compare between 2 scenario).
But I found 2 problems :
First : I don't find the parameters to show in the graphic MFS0, the planed fix order (I can only see the process order)
Second : When my scheduling is finished, I want to update my operational planning with the simulation version. But I don't want to do article by article : when you have 400 references (raw mat, packaging, finish goods) it's impossible (same issue like Pierre)
Have you found a solution for this 2 points ?

Planned order capacity requirement load on holiday

Hi ,
We have some cases , the planned order capacity requirements be load at weekend (holiday), but we have no same issue for process order , that's means the resouce set up is correct.
Is any customizing related with planned order capcaity requirment ?
Thanks !

Hi,
If you select the Workday indicator = 1 (Working days (overrides factory calendar) at "Interval of available Capacity Screen" of Workcenter screen system will schedule the Order during the Holiday.(CA02)
This is applicable for Both Planned Order and Process Order.
Pradeep

How to calculate the Remaining capacity requirement in SAP Production Planning?

Hi SAP Guru's,
I would like to make report on Work center capacity with Remaining capacity requirement, available Capacity and Remaining available capacity requirements.
Can please let me know the Transparent tables for below Fields?
BEDAKT: Capacity Consumption Rest
OUTPUTLEN: Capacity Consumption Offer
SLIBELAS: Capacity load and
SLIDELTA: Capacity Unused.
Could you please help me accordingly
Regards
Bhupal

Wrong space. Please move this to BW area.

What is Material Requirement Planning

what is Material Requirement Planning since i am a beginner in Supply chain management

Material Requiremnts plan and master schedule (MRP) answers two quisitions:
1. How mauch you need to supply (Make/Buy).
2. How much resource Hours needed to produce.
MRP is an unconstrained, and infinite planning engine. this means, if you have a demand (Sales order/Forecast), the planning engine recommend actions to be done based on demand due date only regardless of capacity or material availability, and it gives you exception messages to take action; as a planner; regarding anything that may violate satisfying the demand in that due dates.
Best regards,
Mostafa

Error in SAP APO Inbound: capacity requirement is invalid

Hi Experts
I am getting an error in APO Inbound in APO queue manager. The error text reads " Capacity requirement is invalid".
I checked for all the resources whether they have validity and also checked for mismatching control key. But these fields are allright in both ECC and APO system.
I checked note # 924562, but i am still not able to solve this issue.
Can you please suggest how should i debug this error?
Many Thanks!!
Regards
Mansi

Hi Mansi,
Were you able to replicate the issue on which activity triggers this CIF error?
I remember a similar error which happened when converting planned order to production order where it was giving error"“Bucket capacity requirement has an invalid value” .
SAP had suggested to implement note 1381483 to fix this.
Thanks
Ajay

Distribution resource planning, Distribution requirement Planning

Hi PP Gurus
Can anyone tell me what is SAP-DRP(Distribution resource planning) . Also want to know
1. Configuration steps for DRP
2. Transactions to complete business scenario.
3. Prerequisites to implement SAP DRP.
Thanks in Advance
Hemant

Dear
Distribution Resource Planning
Distribution resource planning provides a framework for determining the need to replenish
inventory by:
Linking market requirements with manufacturing and demand management
Relating current inventory positions and demand forecasts to production scheduling
Matching material supply to manufacturing demand, and customer demand to product
supply
Process Flow
1. You define all nodes in the network including plants, distribution centers (DCs),
warehouses, and stock transfer points using the Distribution Network tool.
2. You set up the material master record for each node. In MRP 4 of the material master
record, you must define the deployment strategy for each material (the fair and push
distribution options) as well as deployment horizon (push horizon). For the push horizon,
enter the number of days for which the system considers the ATD quantity and any
additional quantity produced. Any quantity produced beyond the push horizon is not
considered in the deployment calculation.
3. To calculate an available to deploy (ATD) quantity, use the availability check rule, DE, in
Customizing, u2018Carry out control for availability check.u2019 The availability check and the
deployment checking rule, determine the MRP elements that are used to calculate the
ATD quantity.
4. You create a forecast for each DC; for example, a sales forecast.
5. You transfer the forecasted data to Demand Management. The system creates
independent requirements.
6. You perform a DRP run in each DC and in each supplying plant. The DRP run considers
the quota arrangements defined in the network, available stock, sales orders, and
independent requirements.
The DRP run in the DCs creates releases for stock transport requisitions in the
supplying plants.
The DRP run in the supplying plants creates planned orders for production.
7. You convert planned orders into production orders for manufacturing.
You run deployment to produce stock transport orders for distribution of stock from the supplying
plants to the DCs.
Distribution Requirement Planning :
Generates stock transport requisitions between locations.
Accounts for time-dependent safety stocks when the replenishment stock is calculated.
Initiates planning runs in a net change procedure or in a regenerative planning mode
Deployment
When demand is greater than supply, deployment calculates a fair share quantity based on the available-to-deploy (ATD) quantity and requirements in the distribution centers to be supplied.
When supply is greater than demand, deployment calculates distribution of stock using pull or push logic within the distribution network according to planned requirements.
Generates stock transport orders from suggested orders in the DRP plan.
Prioritizes quantities supplied based on requirements types (customer order, forecast, and safety stock).
Multi-Sourcing Using Quota Arrangements
Lets multiple plants supply a percentage of the material required by a single location, which makes it possible to prioritize the deliveries made by plants and to specify maximum delivery quantities for particular time periods.
Represents simple capacity constraints, and combines the percentage-based and maximum quantity approaches.
Lets you establish minimum, maximum, and rounding profiles for lot sizing within the network.
Lets you change the distribution network at future dates.
Lets you offset delivery times for specific items from the sourcing location to the replenishment location.
Single-Sourcing Using Special Procurement Keys
Hope this above details will be useful for your requirement .
Regards
JH

Repetitive manufacturing - CM01 Capacity Requirement

Hi All,
I configured repetitive manufacturing process with lead time scheduling.
Conf. at OPU5 is set as below
Rate.plng horzn - 999
SelID:rate plng - 02
Scheduling u2013 X (selected)
Generate Capacity reqs. u2013 X (selected)
Scheduling level - Via Rate based scheduling
Adjust dates u2013 Do not adjust basic dates, dep reqmt to operation dates
For capacity scheduling u2013 Always basic dates, dep. Reqmt to operation dates
I run MRP (MD02) with option - Lead Time Scheduling and Capacity Planning
I could see required capacity is calculated at tab u201CProduction Ratesu201D & also in menu Planned order >> Goto >>Capacity leveling.
we are unable to view Capacity requirement in CM01 transaction & in planning table MF50.
Regards

Hi,
Select the correct profile in CM01. Menu->Planning->Profiles
Thanks

Error when execute service Find Capacity Load Planning View...

Hi experts
I am using the esworplace to test this service:
Find Capacity Load Planning View by Capacity Load Planning View
When i execute in web service navigator, one error happen. Belowis i post the XML error returned.
I passed the parameters:
PlanningVersionID: 000
EquipmentResourceID: L-1000
Do you know why this error ocurr?
Or where i can get the right values to pass in the parameters?
<?xml version="1.0" encoding="utf-8"?>
<soap-env:Envelope xmlns:soap-env="http://schemas.xmlsoap.org/soap/envelope/">
<soap-env:Header/>
<soap-env:Body>
    <n0:CapacityLoadPlanningViewSimpleByElementsResponse_sync xmlns:n0="http://sap.com/xi/SAPGlobal/Global" xmlns:prx="urn:sap.com:proxy:HU8:/1SAI/TASF48B8D720E56660E95DE:701:2008/06/06">
      <Log>
        <BusinessDocumentProcessingResultCode>5</BusinessDocumentProcessingResultCode>
        <MaximumLogItemSeverityCode>3</MaximumLogItemSeverityCode>
        <Item>
          <TypeID>003(/SAPAPO/SE_PPDS)</TypeID>
          <CategoryCode>PRE</CategoryCode>
          <SeverityCode>3</SeverityCode>
          <Note>Invalid timezone</Note>
        </Item>
      </Log>
    </n0:CapacityLoadPlanningViewSimpleByElementsResponse_sync>
</soap-env:Body>
</soap-env:Envelope>

Hi Brandao,
From the error log you had sent, it seems that the time zone maintained for the resource L-1000 is invalid which requires correction.
Correct the time zone maintained in the resource and then retry
Regards
R. Senthil Mareeswaran.

Capacity requirement and scheduling process

Hi Experts,
please explain me how capacity requirement and scheduling (please explain with configuration settings) will help in SAP PP.
Regards,
Bhaskar.
Edited by: basi123 on Nov 7, 2011 1:12 PM

Dear
Capacity Requirement Are those Which is used For Operation And Calculate the Time with help of Dervied Formulas
for instance i take an Example To Describe so that u get clear Picture
Ex: Suppose i have machine Drilling u assume that Drilling machine as a one capacity under capacity catergory
here to operate this i need to make my machine set up first then machine time i need to arrange a labour
so total i required Setup Machine Labour so Here in sap we define a standard value key with all these combination and there we will assign formula for HOW Much to Produce so on...... and in turn it is assigned to control key to perform all the Actions.....
Scheduling : Scheduling is Nothing but to sechedule Right time at Right job This helps in shop floor to over come overload on machines.scheduling used in
scheduling for Production orders
scheduling for Planned Orders
scheduling for Plant maintainence Order
Configuration :
1. Capacity Requirenemnt ;
SPRO>>>production >>> capacity requirement >>>> Define capacity catergory
2.Capcity planner
3.Define parameters OP7B
4.Assign this to OPCM
Scehduling
1. go to OPU3
With regards
Pushpalas

Capacity requirement planning

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