Change the MRP run fro Reorder Point to Forecast Based.

Dear Experts
My client is a battery manufacturing company, its Semi Finished product is Make-to-Stock and Finished Product is Make-to-Order. Initially the MRP was configured as reorder based and in Material master it was set as VM (Automatic reorder point plng ). But now we need to change the MRP form reorder point to Forecast Based. The rolling forecast of the coming 3 three months is given in Planned Independent requirement (MD61) as version u201800u2019 - REQUIREMENTS PLAN.
We have changed the MRP procedure in Material Master form VM to VV Forecast-based planning of the finished product but unable to get any result means no Automatic PR is getting generated, the we have changed all the materialsu2019 MRP procedure of that Particular BOM to have the required MRP and Automatic PR raise but still no expected result is coming.
I would request you to provide your expert opinion to execute the Forecast Based MRP, what else should I do achieve the Linking between the Rolling Forecast and MRP instead of Reorder point. Should I have to make changes in Material Master (Only on finished product, In house developed/manufactured Product, Raw material etc), any configuration change in MPR and PR . Looking forward for your specialist advice.
Regards
Sony

I have provided the demand in MD61 and make stock level of the material in such a way that it should raise the PR for MRP run but it is not generating any PR. have checked that if I put value in the forecast tab of the material master manually then it is raising the PR but I need the system to pick the value form the demand that I provided in MD61. Is there any configuration related issue to get the values form the demand and generate PR accordingly. Please guide
Should I have to provide 'VV' at the first level of the Material at its master data or at each component of the BOM irrespective of
the components for Semi-Finished (In house production), Raw materials (Procure from the supplier). Please suggest...

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How can I include the minimum stock of storage location in the mrp run.

Hi all,
I have in plant 1030 storage location 1001 and 1006.
MRP1 Lot Size = EX
           MRP type = PD
           Reorder Point = 5
MRP2 Safety Stock = 5
MRP4 for 1001 is not filled
MRP4 for 1006 Sloc MRP Ind = 2
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a PurRqs for 8 with a automatic MtlRes of 3 going to storage loc 1006
If I create a reservation in 1006 for 10 units and run the MRP again
a PurRqs for 15 with a MtlRes of 10 going to storage loc 1006.
I want the result to be PurRqs for 18 with a MtlRes of 13 going to storage loc 1006.
10 for the reservation and 3 to fill storage loc 1006 with the replenishment qty.
How can I acheive this?
Best Regards!
Curtis

Hello Curtins
Please observe what is stated on question 6 of FAQ note 550954, regarding storage locations planned separately:
6. Question:
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    consider external requirements?
    Answer:
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    procedure, during which only reorder point and replenishment
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Therefore, I'd suggest you to use MRP areas to map this scenario.
Best Regards
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I have configured in the system for a Re-order point planning MRP run. But I have to execute the MRP run manually through MD03 transaction. Is it possible to schedule it ,eans system will execute MRP run automatically at a scheduled day of a month?
Please advice.
Thanks
Satya
Edited by: Csaba Szommer on Aug 18, 2011 12:51 PM

hi,
I don't see any direct solution for it...
but indirectly,
Try to remove the line item ie. source from the source ...and try again...
its not possible to do via changing the dates...nor any source doc...system still create the procurment...
also try via changing the MRP indicator in the source list to NO MRP...
let me know updates..
Regards
Priyanka.P

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Hi dears,
This is Rem process. when i try to change the material master MRP data ex. ( mrp type M1 to M0)
system not allow to change and show the error as
Product cost collector 000000750122 is still active (assigned to PrCtr 50601-025)
pls give some hints to clear
Any program is there to change the MRP data for the material master in production server directly
thanks

Dear ,
Did you try MASS or MM70 Transction ?
If you do not want to go for Deletion flag of PCC , you need to settle the REM qty .You need to do product cost for semi finished product and finsihed product in KKF6N and after that you have to do mark and release in CK24N .For standard cat Estimate create std Cost estimation(CK11n) and std cost Estimation Mark & release(CK24) .
1.Backflush (confirmation) the Planned order - MFBF. Results planned order will Reduced and GR,GI, activity cost will be posted. U need not convert the planned order to production order, Confirmation for planned order only.
2.To see Backflushed documents MF12
3.Then Goto KKF6n to see the Manufaturing cost.
4.Over head calculation - (Co42)
5. Variance calculation (KKS6)
6.Settlement(KK87)
Try and revert back
Regards
JH

Not to reschedule in the MRP run.

Hello!
I have product   P000GR00000000 consisting a
component say B000GR00000000 .
               If i create production order of P000GR00000000 for DATED 30.09.2007 of 100 EA.then order will reserved -100EA for B000GR00000000 & when i take MRP run it will generare plan order of 100 EA for B000GR00000000.Similarly if i create production order for P000GR00000000 for dated 30.10.2007 of 200EA.Then MRP run will generate 200EA plan order for B000GR00000000.
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please give the solution.
regards,
mangesh

Hi Mangesh
You can define Rescheduling at plant level or MRP group level using OPPQ/ OPPR or OMDW. if you define at plant level then no need to create in MRP group and assign to material
secodly if you want to avaoid the Reschedule Exceptions then
You can define tolerance values in additon to Resheduling horizon. for the creation of exception messages, in Customizing. These values define a time period in which no exception message is to be created, despite the fact that a rescheduling proposal may exist.
If you don't want reschedule check for production orders then you can remove the flag against production orders in the firmed elements.
if you TECO the order Normally MRP should not consider while planning!
please check onesecond and come back
But Teco will allow you for posting (GR/GI)
hope this helps
BR
SK

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thanks.

Hi,
Can you use MRP Controller instead MRP Group. Because you have option to view MRP result by MRP Controller in MD05.
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Exclude storage locations from the MRP run

Hi all,
Is it possible to exclude stock of specific storage location from the MRP run?
Thanks for your help
Thomas

Hi,
2 things,
1. In OMIR for the storage location set that this location is excluded from MRP run (if am right the value to be maintained is 1)
2. In MM02 go to MRP-4 view of the material master, specify plant & the storage location which you want to exclude & in the field SLoc MRP indicator specify that this is excluded for MRP run (if am right the indicator is 1).
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Calculation of Safety Stock and Reorder Point under Forecast Model T

Hi Gurus!
Happy Holiday!
I would like to ask for your assistance on how the the safety stock and reorder point was calculated with the following values available. I would really appreciate it if you could give me details on the calculation.
Below are the values:
Basic data
Forecast date        01.12.2009        Unit                  CTN
Forecast model       T                 Service level         0.0
Period indicator     M                 Paramtr profile
Control data
Initialization                                Tracking limit        4.000
Model selection      A                 Procedure selection   2
Parameter optimizatio                Optimization level    F
Alpha factor         0,10               Beta factor           0,10
Gamma factor       0,00              Delta factor          0,30
Basic value           5.464-           Trend value          5.603-
MAD                      4.758            Error total              4.722
Safety stock         1                   Reorder pnt.          1
No. of values
Consumption           6                Forecast periods       1
Initial. periods      0                Fixed periods          0
Periods per season   12
Historical data
Period                Original     Corrected value
11.2009                3.000              3.000
10.2009                0.000              0.000
09.2009                0.000              0.000
08.2009                9.000              9.000
07.2009               21.000             21.000
06.2009               20.300             20.300
Forecast results
Period                Original     Corrected value
12.2009                0.000              0.000
Appreciate your assistance!
Thank you and Happy Holidays!
Ji

Sweth, you are asking for consulting, and in my opinion it is way beyond what can or should be reasonable to achieve in such a forum. You are asking complex questions, that most probable have more than one possible answer.
I suggest that you get on-site help from a knowledgeable and experienced consultant. These are crucial business issues, and should be dealt seriously.

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check this document
[http://help.sap.com/erp2005_ehp_03/helpdata/EN/f4/7d257044af11d182b40000e829fbfe/content.htm]
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http://help.sap.com/erp2005ehp_05/helpdata/EN/f4/7d276944af11d182b40000e829fbfe/frameset.htm_
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Mangalraj.S

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Automatic reorder point planning -forecast view

Hi
Our client want to implement automatic reorder point Planning.
Reorder point quantity was maitained from last 3 years but MRP type is 'ND' as they are not using MRP.
Now i am changing MRP type to:VM and in forecastting view: i maintained model as:D constant model period indicator:M
His periods:60 , forecast periods:12 initialization:X tracking limit:4000 selection procedure:2 reset automatically
Is it ok ? than can i run MP30. and the client wants to run for many materils(2000).
How can be run for many materials.?
Regards,
srihari.M

Dear,
In automatic re-order oint planning , system uses past consumption data (historical data) to forecast future requirements. The system then uses these forecast values to calculate the reorder level and the safety stock level, taking the service level, which is specified in MRP2 view, and the material's replenishment lead time into account, and transfers them to the material master.
Since the forecast is carried out at regular intervals, the reorder level and the safety stock level are continually adapted to the current consumption and delivery situation. This means that a contribution is made towards keeping stock levels low.
From MP30 you have to executed forecast and system has generated forecast values and updated safety stock and reorder point also. Only thing to remember is you have to maintain service level in MRP 2 view of material master when you use VM- MRP type to calculate safety stock and reorder point
Find bleow the set up following set up for automatic re-order point planning :
1.Material Master Set up : Maintain all the relevent parameters from MRP1 to MRP4 view , Forecasting View
1.MRP Type -VM , Lot Size -EX
2.Procurement Type -E for FG and F for ROH
3.Planning Startegy -10 or 40 in FG/SFG and 20 for componenet
4.Planned Delivery Time in MRP2 VIEW
5.Indiviaul/Collective Indicator - 1/2 based on your requirement in MRP4 View
6.BOM Explosion -Keep it blank
7.Service level percentage -MRP2 view
8.Maintain Forecastin view data like model selection , Histry period , period indicator , Forecast control pramaters ,
10.Make sure that you have min 12-8 monhts total consumption update in Forecasting view .
Configuration : InSPRO -MRP -Check MRP Type -VM-check the details like Re-Orde point .Safety Stock both the automatic calcvualtion box are marked .
Finally as a sample test , select any material -mm02-execute forecast in mm02-forecasting view -exectute forecast -then save .Run MRP in MD03-1,1,3,3,1.NETCH indicator and check the result in MD04
HOPE IT WILL HELP. PLEASE REVERT BACK.
Regards,
Alok Tiwari

Change the MRP run fro Reorder Point to Forecast Based.

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