Chapter allocation is out of sync after burning to DVD or ISO

Hi,
I have a menu with links to chapter points. When I run the menu preview everything works fine. But after I export the project to an .iso file (or to DVD) and play the DVD, a mysterious extra chapter point was created during the export and the last chapter was removed. This puts all the buttons out of sync.
I suspect it may have something to do with the fact that I'm burning a dual layer DVD as I've never encountered this problem before with single layer DVD's... but this is just a hunch.
A couple of facts:
* The problem persists on both DVD players I tested it on.
* This phantom chapter is added to the main timeline somewhere close to 1/3 of the way. The timeline is 2hrs 10 mins long.
* The final size of the ISO is 7.8 GB. When I remove the transcodes and compile a smaller version (viz. 4.7 GB) (still dual layer) the problem disappears and the buttons are in sync, but of course the quality of the picture is not satisfactory.
* I'm at my wits' end.
Please help.
D

With a DL title and a single timeline a chapter point at the start of the second layer is unavoidable. If Encore can't find an existing chapter marker in the window it has to put in the layer break, it is forced to create a new one.
As for the overrides: While there is nothing wrong with the override option by itself, it is quite easy to lose track of what is going on in your project when using overrides. A safer and easier option would be to create a
playlist.

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    Channel(s) : 2 channels
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    Compression mode : Lossy
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    Encoded date : UTC 1904-01-01 00:00:00
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    ID : 4
    Codec ID : text
    Duration : 51mn 20s
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    Tagged date : UTC 1904-01-01 00:00:00
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    00:03:59.218 : Chapter 4
    00:13:26.285 : Chapter 5
    00:20:57.685 : Chapter 6
    00:32:58.489 : Chapter 7
    00:39:14.031 : Chapter 8
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