"#" character showing up when saving as PDF in FM 8?

Hello,
We've used FM for years, for operator and service manuals - we just upgraded to FM8, and have a new problem. When we save as a PDF, we get the # character at random points in the PDF - there is no rhyme or reason for their appearance or their location.
We've applied both FM patches, we've tried different fonts and different PDF profiles,and nothing works. It sounds similar to the problem that was being had with the question marks showing up randomly, but unfortunately the latest patch didn't work. Any ideas?
If you'd like to see the original FM file and the PDF file that has the "added" characters, please email me at [email protected] and I will send to you.
Thanks in advance for any thoughts...

Further to my original post, further info as follows:
Platform: Windows XP, SP2 both PCs that this happens on are fully functional for Graphics we run CS3 Master Suite, Corel, Quark, etc.
Weve applied the patches, through the Adobe Updater (the download link doesnt work) version is 8.0p273
We used the File - Save As PDF option saving as either a High Quality or X1a PDF (but weve tried all types, to rectify the problem it persists with all options).
Thanks again for any help!

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