CM38 is missing process orders

Hi Gurus,
CM38 is not considering all of the existing capacity requirements , it is missing process orders. But when I checked in CM01 for the same work center and plant combination , system is considering all of the requirements including process orders .Can anybody tell me what is the difference between CM38 & CM01 and also system behaviour.
Thanks in advance
Anil

Dear Anil,
CM38 is purely meant for simulated planned orders (LTP run) to check the available Vs Required
capacity.
Use CM01/CM04 to view the capacity in the normal cases.
Regards
Mangalraj.S

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Missing Process order components in product View

Dear all,
We have a problem with Process order in APO.
We have created a planned order in APO and converted to process order . All the components of the order are APO relevant and PPM is having all the components . When We create the planned order , RRP3 is showing all the components but when we convert the planned order to process order , then the components are missing in product view . But all the components are available in Process order in ECC . We deleted the process order in APO and again CIF the order from ECC to APO , but still the components are not appearing . We need to have all the components of the order to plan the dependent demands.
We checked the Queues and found no blocked queues .
Can any one suggest me what could be the problem.
Thanks & Regards
Prabhakar

Hi Prabhakar,
How are you integrating your production order - like are you sending the planned order to ECC and convert there or you are not transferring the planned order to ECC, but setting the conversion indicator in APO?
If you don't integrate the planned order to ECC, then all the components will be displayed in APOby exploding APO PDS - no active integration model required for components.
If you integrate the planned order to ECC, then in ECC, the BOM explosion happens. - So, active integration model required.
Regards,
Manimaran M.

OSSNOTES for releasing process orders with missing parts in background

Hi All,
The bapi 'BAPI_PROCORD_RELEASE' is not releasing the process orders
with missing parts in background.
Is there any OSSNotes for releasing these process orders in backgound through this bapi.
Pls help.
Thanks .

Hi Suri - Thanks for your response. I tried both with blank(individual and collective) and 2 (collective req. only) but I still get the same result. I found one other setting that can solve this issue and that is checking the activate full confirmation logic at the the MRP group level in OPPR. I will test more and let you know if that works but we dont use MRP groups here at our client and that is why I was little hesistant to set up collective availability check parameters at the MRP group level. But looks like this is the only option that we can use to get this resolved.
Thanks,
Bharath

Missing parts for Process orders

Hi Experts,
We are trying to find out the Transaction to faciltate the Missing parts list for the process order even after the order has been completed having the Status TECO, CLSD. This is to understand whether proper enough materials are consumed for the order or not. Based on that Production incharge can ensure the component consumption is made as per the Process order requirement.
We are trying with CO24, this is showing the missing parts list if order does not contain TECO and CLSD status.
Also we are checking with COOISPI, COID, but could find the correct feature out of them.
Do we need to develop any customized report with the help ABAPers.If yes please guide us the method.
Please help us in acheiving the list of components which are not consumed as per the Process order requirement.
Also guide us to identify the list of materials which are excess consumed for the Process order.
Thanks in advance..

Hi Jiaul,
Thank you very much for your reply.
So we need to develop the program to flag the missing parts and its qty even after the Order has the status TECO or CLSD.
Can you please provide logic to develop the Program.
I am thinking to take the inputs from process order required qty Vs withdrwan qty. if the Qty difference is positve, which should come under missing parts. if the difference is still negative means excess qty consumed.
Waiting for suggestions
Thanks in advance

Missing stock during Process Order creation

Hello Masters.
I'm facing a new problem here in my client.
Thats the situation:
We are trying to generate a subcontracting process order to delivery a semi finished material to a supplier in order to be packed. We already have a contract with this ssupplier, its been saved as a supplier, we already did this operation with him more than once.
The question is that during the process to create the process order, system is giving us a message that there is no enough stock off semi finished material to be send to the supplier. (it comes a message that is missing a small quantity to fiill the right amout we want to send to the 3rd party - something around 1,5% of the total amount)
But if we go to MMBE we can see the same amount of stock we want to delivery to the supplier in free utilization.
Besides we are using here WM we didn't see any difference that could give us the error.
In QM inspection batch all the amount were released (321 movement) no sample quantity was taking/retained.
The most insteresting part is the we did the same operation for the next batch of the same semi-finished material. I mean for the batch produced yesterday (monday may 9th) we already sent to the 3rd party for packing but for the batch from last friday, we are facing the issue.
In this case we have the same kind of process order, same 3rd party, same materials, same process a so on.
Please could you give me an idea where should I look for a solution.
Thanks in advance.
Harlen

Hello Vivek thanks for your anwer.
However, Ive talked to a QM consultant and presented the issue for him. He told me to use a SAP program QEVAC20 ( notes 48815 and 717622 ) to check possible inconsistences between QM and IM stock.
So We will try to use this report to check if there is an issue. Have you used this program before? Do you think it should help us?
Due to the process to create the process order, there is no issue, no issue with batch number or inspection lot. The error message comes when we try to select the batch number of semi finished material in COR1 tcode.
The message complains theat is missing a small quantity of the batch.
Tks,
Harlen

Missing operations and dummy activity in process order

Hi,
we currently maintain several alternate modes in PP/DS PPMs in APO.
When we create a planned order in APO, CIF to R/3, then do conversion to process order in R/3 everything is fine.
When we create a planned order in APO, CIF to R/3, then do conversion to process order in APO, all of the operations are missing and there is a dummy activity present.
We also noted this only occurs when the mode selected in APO by default uses a different resource than the one assigned to the PPM's recipe back in R/3. That is, if the recipe in R/3 uses resource LINE_01 and APO selects resource LINE_02 by default, the issue occurs.If the recipe uses LINE_02 and the APO selects LINE_02 by default, then everything is fine.
Has anyone seen this behavior before ?
Thanks,
Roger

Hi Visu,
For right now, the planned order is created in the product view.
In R/3, the recipe has an operation which uses LINE_01 resource (let's say, production version is L1)
In APO, there are several alternate modes :
LINE_01
LINE_02
LINE_03
By default, when the planned order is created in the product view, the mode with the shortest duration is chosen. In this case, if I create a planned order using the PPM for production version L1, and LINE_03 happens to have the shortest duration, then the order is created for LINE_03. Since LINE_03 is not the resource used in the recipe for production version L1, we run into the issue I mentioned previously.
Coincidently, I also noticed that the R/3 process order type is set to schedule automatically.
When I go into edit mode on the process order operation, make no changes, but then save the order the correct resource and operations reappear in APO.
Regards,
Roger

Problem of Missing parts during the Process Order release

Hi
For a Make to Order strategy, I have run MRP for a sales order which resulted in planned order for the material. But when I try to convert the Planned Order to Process Order, I am getting error Parts are missing during the availabilty check even though the components are available in the stock.
But when I create a Process Order manually, I am not facing the problem of missing parts as stock for components are available in stock.
Please advice why I am facing the problem with Planned Orders which are created via MRP.
Regards
Brijesh

Dear all,
If we set the Individual requirement (1) in MRP4 view of the material master for the component, the system will not consider the plant stock and it will give the message like Parts are missing during the Process Order process even though the plant stock is exists for the component.
So I would like to where in customization you define this?
--> To not consider the plant stock if individual req is set (1)
--> To consider the plant stock if collective req is set (2)
Kindly advice,
Regards,
Brijesh

Missing Parts in Process Order

Hi Gurus,
I was created process order, in that some materials are shortage, System showing what are the missing parts.
it is also not allowing to release.
But, it is allowing to save without release.
My problem is System should not allow to save, if there is missing parts.
How to restrict this.
Can anybody help me in this.

Hi Anand,
Check the customization of "scope of check" in the availability check section. Availability check may take into consideration not only unrestricted stock.
Transaction OPJJ.
Pay attention to the resolution of this definition - checking group from material master and checking rule from your activity.
Thanks and reagards
E.Rambabu

Missing part in process order

Dear ALL ,
I ahve one issue ....in process order , when I check material availaility , its showing missing part list even though there is sufficinet stock , at MMBE its showing resarvation . For this I have checked folloing possibilities
1) I did Techo to all Process order which are open .
2) material master record for any block .
but still my prolem is not solved .
Please help me .
Regards
P Verma.

Dear
Couple checks for you
1.Where this stocks are appearing in MMBE ? Block stock ?? Sales Order Stock ? Stock in Transit etc ..please review once again
2.Check wether any Sales Order /STO or any special stock already reserved this items
3.Check you availability check control key assinged in MRP view in details OMJJ.
4.If all those stpes are correctly in place , please look into SAP Note 699407 : ATP shows missing parts eventhough stock is available.
Hope this will address the issue
Regards
JH

"missing part list" releasing process order, but the material there is

Hi dears,
Ive a strange problem.
When im going to release a process order, the system give me a missing part list.
The strange is the material indicated in that list, a component of a phantom, is present in state free in the st. location indicate.
Does anybody know what can be the problem?
Thanks in advance,
Juan

Hi all,
the problem was that the material was present in quantity lower than safety stock.
For this reason, the system give me that advice.
however thanks for the help.
Best regards,
Juan

Process Orders Missing Components

All,
We create planned orders in APO and CIF them over to ECC. We also convert the planned orders in APO as well and then release them in ECC.
The issue that we are having is that when we convert the planned orders in APO to process orders the materials are missing in the process orders in R/3. We re-explode the process orders in R/3 and then the materials appear in the process orders.
Any help will be gratefull.
Thanks
Rob

Hi Rob,
The components in the planned orders are just the replica of PPM/PDS data which are
coming from bom and routing through ECC.
Check the PPM data of the products whether they are updated properly through CIF.
If CIF transfer is corrected, all components will get transferred correctly and you
can see orders without any missing components.
Regards
R. Senthil Mareeswaran.

Missing raw material position (from BOM) in process order

Hello to all,
Please help me on my issue on missing raw material position (from BOM) in process order.
On transaction CS11, for a particular formula/plant/BOM application, the BOM was produced. It was found that this BOM has 20 positions (from 0010 to 0200).
Now, when the user proceed on the process order for this, the position 20 is missing into the order. What checks should be needed to proceed on checking why the item is missing into the process order?
Thanks.
Regards,
Patrick

Patrick,
The last check what i would suggest is to check the "Plant-Spl- material status" of the material in line item 0020. You have to check this using transaction "MM03" and in MPR1 - view.
You can check the defination of the status in the customizing transaction "OMS4", here check under "Production Section".
I definately think that there was a error message which should have popped up and ignored by the user due to this defination of the status.
Regards,
Prasobh

Can't relase Process Order with missing parts

Hi seniors
I want to relase my process order with missing parts. it is available in PP but not in PI in my system.
help plz

Hi
1. Kindly check the setting for thePlant / Order type combination in the OPJKDefine Checking Control
2. In this check for the fucntion 1 and also 2 Business function.
3. Check the indicator for the ""Release material"" in the material avaialability screen.
Reg
Dsk

How to find Missing Parts for a particular Process Order?

Hi,
How to find Missing Parts for a particular Process Order ?
Is there any function module or Table ??
Thnx in Advance.

Hi prince roy
you can use the T-code = <b>CO24 - Missing Parts Info System</b>
if helpful PLEASE REWARD YOUR POINTS
thanks
chakri

Process Order Cost Analysis Target and Actual Quantity Missing

This is related to Process order costing .
Issue : Before activating Material Update field in Costing view 1 of Material master , we have created few process orders and Delivered .
Hence cost analysis shows Actual and target cost fields Empty in COST ANALYSIS report of order . After Updating field in Material master , New Process orders are calculated with Actual and Target cost .
Solution needed : How to do Actual and Target cost estimation back in cost analysis report for old process orders which are created before Material Update field ?

You have deleted the Component in the BoM.
Then you have created a production order, check if the start date of this order is after the date change in the BoM..... Can be that the component stills exists in the order ? Have you tried deleting the compoent in the order BoM ?

CM38 is missing process orders

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