CO11N operation wise confirmation inconsistency

Hi all,
I have a scenario like, 8 operations with last operation milestone confirmation in a production order. Letz say we have 500 as total target quantity and in operation 0010 they confirmed all 500 and from operation 0020 onwards they do partial confirmation say 20, 20, etc. At operation 0040 if they have yield of 19, they enter remaining 1 as quality notification (unplanned scrap)and continue to confirm next operation. In operation 0050 they have to enter yield as 19 only even though yield as 20 'coz they have opn adherence check (OPK4) active. As expected SAP thrown an error 'Up to yield 19, opn/0040 predecessor confirmed'. They just want to have a warning and continue enter 20 at opn 0040 and next successive opns. But I am afraid they can enter anything if they if we simply check that in OPK4 as warning message issued. Do we have any other solution other than changing in OPK4?
Another thing is how can they confirm 20 in operation 0030 and 40 in opn 0040, and some other number in opn 0050 though the target quantity is 500 which is being  confirmed at the last operation?
I appreciate 4 your valuable suggestions ..
Thanks
Sree...

Hi Vivek,
Thanks for your reply  and Sorry for my late response..i Iwill explain the actuual business scenario :
We have total qty is 200 confirmation is done  in 4 group 50 each.
For example we have Op10/confirmation optional,Op20/confirmation optional,Op30/confirmation optional and Op40/ milesstoine confirmation..All the Opns are confirmed through milestone atg last operation except in case there is scrap qty is present that particular opn is manually confirmed. For first group of 50, we have 49 yield + 1 scrap at Op20 which is maually confirmed. similarly it requires manual confirmation for all the groups weather are not scrap present for remaining groups. Business does not follow any Opn sequence like they may confirm group 1 at Op20 and froup 2 at Op40 and so on..there may be different quiantities confirmed at different steps of routing. For this I configured adherence check to warning but the requirement also include Op10 to be confirmed whenver Op20 is confirmed though none of them is milestone. Also Op20 to b confirmed whenever Op40 uis confirmed in step 2 or 3 or 4 though it was manually confimred for step 1. I have checked enahancements but none of them seem to satisfy the requirements. I really appreciate your suggestson to solve this one.
Thanks
Sree...

Similar Messages

  • How to confirm operation wise confirmation.

    Hi,
       please tell me how to confirm operation wise confirmation in details.
           Thanks
            parag

    Hi Parag,
    Confirmation against a production order can be done in 2 ways :
    1. Confirmation against each operation of an Order can be done  in Tcode : CO11 /CO11N
    2. Order Confirmation can be done in Tcode : CO15.
    My understanding about your problem is you want to confirm operation wise and the procedure for the same is goto Tcode : CO11N and enter the production order number and Operation number say 0010 and enter the Yield/ Scrap qty and save it. If there are any components assigned to operation 0010 as back flush in routing / order, then system will consume those bom items with movement type 261. You can check the components which are assigned to this operation with backflush in teh goods movement Tab screen in Tcode : CO11N itself.
    Next Enter the Prod order number and the next operation number say 0020 and enter the same yield qty as operation 0010  or different qty and save it. If any back flush items are assigned to this operation then on saving system does goods issue (with movt type 261) for those items.
    After saving you can check the goods movement in the prodution order Tcode : CO03. Goto document goods movement s and chk the same. For showing this the order type dependent parameters should be configured for the same.

  • Operation wise confirmation in Production order

    Hello,
    I want to make a new order type where operation wise confirmation is possible in Production order scenario Presently the std order type PP01 is used , where the user is doing the confirmation at order header level but now user want to go for operation wise confirmation by using CO11.
    I know we can put the confirmation parameters in OPK4 , but not aware exactly where we need to define about the operation wise confirmation.
    Waiting for the reply
    Regards,
    Ravindra

    Dear Ravindra,
    The general control key settings are
    PP01 - Inhouse manufactured or for the operations which are processed internally
    within the shop floor or company.
    PP02 - Externally processed operations.
    PP03 - Auto - GR,where in no need to carry out MB31.
    For each control key,you can also set whether confirmation is a mandatory or
    confirmation is possibel but not required.Check in OPJ8.You can get a better
    understanding.
    Regards
    Mangal

  • Operation wise fuel consumption details.

    Dears,
    How can we get the operation wise raw material consumption details. For example in an order I am having 5 operations. Each operation requires some fuel consumption. Fuel is my BOM component. I need to issue the quantity of fuel for each operation. Again in the report also... I need the details of fuel consumption operation wise. How can we divide the total quantity of fuel to different routing operations. one way is I can maintain different line items in BOM. Is there any other way of doing it? How can get it in report?
    Regards,
    Surya.

    Hi,
      I don't think so that there is such report which will give you operation wise consumption but you can make that fuel consumption as a activity type in ur standard value key and make some std value to put it in the routing, then if you go for operation wise confirmation then in that screen you will be able to put the consumption details in it.
    you can take a report of that also in COOIS.
    order wise consumption you can get from order report itself
    reward poits if you find it useful.

  • Segregate the scrap as an operation wise during operation confirmation

    Hello PP Gurus,
               One  FERT item's BOM contains 4 HALB items in which 3 are mentioned as an negative qty, ( it may be reusable scrap using in production again), and having 5 operation sequence. The problem is while confirming first operation itself the whole scarp value is generated for those 3 HALB items which are mentioned as an negative value. I want to segregate the scarp value for each and every operation or at least any of operation by qty wise or percentage wise. Is it possible to maintain it in system? and also is it possible to control by order type wise?
    Is there any setting to do meet this requirement?
    No manual material issue , during confirmation material are issued/generated by using back flush.
    Thanks

    Hello Mr.Devendra,
                Thanks for your reply. I want to do an settings for component allocation by operation wise while during the production operation confirmation. Is there any option or SAP User exit and enhancements?
    For example, a FERT 'A' having as an sub assembly 'B','C','D' and having 5 operations(10,20,30,40,50)in Routing. In these 'B' mentioned as an positive qty and the remaining 'C','D' are mentioned as an negative qty. while doing confirmation components are allocated for first operation(10) itself. i want to allocate the component for operation wise. In my case, while confirming operation 20 only part of 'B','C','D' will be allocated and the same for segregate to operation 30,40. How can we handle this situation is there any option?
    Thanks

  • Operation wise costing report.

    HI friend,
    i want to know if we want a report which requires operation wise cost analysis over a period of time for production orders.
    let me know the tables which will be useful for this requirement.
    Daniel.

    HI,
    you can get all confirmation related details from table AFRU. Operation details -AFVC.
    Regards,
    Krishna Mohan

  • In-process inspection- operation wise result recording sequence

    Hello Everyone,
    I have just come across a requirement and would be grateful if someone can help me out in this regard.
    1.     This is make to stock discrete manufacturing scenario.
    2.     Inspection type 03 has been activated in material master.
    3.     The setting in OPK4 are, error if no inspection results exist and error when operation sequence is not adhered to.
    4.     As a result of which I cannot confirm the operation in CO11N unless result recording is done for corresponding operation.
    The requirement,
    1.     User should not be able to carry out result recording for operation 30 unless at least 1 quantity of operation 20 (preceding operation) is confirmed. Likewise it should behave for rest of the operations.
    2.     Practically material is processed for operation 30 only if 20 is confirmed. Therefore operation 30 should be inspected after 20. System allows to input result recording for all the operations irrespective its confirmations.
    Is there any standard solution for this or should I go for any exit?
    Thank you,
    Anand Rao

    Hi Sujit,
    Thanks for so prompt response.
    I am using inspection point 100. Still it is not restricting. The operation confirmation is done through CO11N and not feasible for users to perform it through QM module.
    The logic is, if I try to carry out result recording for operation 30 , system should firstly check whether any confirmation number exists or (at least 1 quantity is confirmed)for previous operation i.e. 20. If not it must stop doing RR for 30 operation.
    Whether exits QEEM0011 and QEEM0015 can restrict this, as by their description I think these work after entering RR. Here it is required before RR. Any guesses?
    Thank you again for your kind reply.
    Regards,
    Anand
    An addition,
    Even though QEEM0011 works before valuation user is able to enter RR. The requirement is user should not enter the any RR irrespecive of valuation. If user enters RR and do not valuate it this exit may not work and eventually can allow to confirm OP30.
    Edited by: Anand Rao on Aug 24, 2011 1:21 PM

  • Rejection qty stock at operation wise

    Dear All
    I have a problem for getting the Rejected quantity stock at each operation wise.
    Material 'A' has 10 operations in the routing.
    At each operation some qty may get rejected.
    How to account the stock of rejected quantity at each operation level?
    If i enter in the Rework / Scrap field in the confirmation screen, i can't getting the stock anywhere because there is no seperate material code for that operation.
    I tried by creating a Seperate material code for the Rejection qty and assign it to the BOM. But it is not viable that creating seperate material code at each operation level.
    Please explain me what is the standard procedure to follow.
    Thanks & Regards
    Bala

    yes
    stock will not be upadate unless until u maintain the material as negative qty in the bom if u know rejection qty is knwon before planed order creation.
    i think in your case  rejection qty is known at the time of confirmation, for this u declare rejection qty as scrap in scrap filed at the time of each operation,after that clcik on goods movemnt button,there u can add manually material  name and storage location and movement type is 531 ,on which material u want to post the stock.
    Edited by: sukendar neelam on Jan 22, 2009 8:22 AM

  • Shift wise Confirmation

    Dear All,
    I have activated  EP3 object "log_pp_SRN_CONF" for shiftwise confirmation and updating process completed without any error. However in IMG at OPK4 - "individual operatioin general" tab, system is not displaying shift related new feilds. Here interesting point is that when i m creating worcenter masterdata it shows new shift related feilds.
    I have searched SDN but there is not such kinda problem reported earlier. Please help me n sorting out this problem.
    Thanks
    Navaid

    Dear
    Please check the set up in OPK0/OPK1 and also OPK4N
    Refer earlier posting  : Operation Confirmation through CO11N
    Process Order Confirmation Screen
    Regards
    JH

  • Deactivating production order changes after 1st operation is confirmed

    Hi,
    I want to deactivate production order changes after 1st operation is confirmed through CO11n.Ie. production order qty should not be allowed to change after 1st operation is confirmed.
    Expecting ur immense help on this.
    Regards,
    JS Karthi

    Dear ,
    PPCO0007
    EXIT_SAPLCOZV_001 Exit when saving production order
    Provide the restrictions in coding, so that when saving the order check for the order status PCNF or CNF and quantity change.
    Check thread
    first operation confimed - after system allowed changed order qty
    Regards,
    Ishwar

  • Operation wise costing

    How to track operation wise costing during confirmation. i.e, how to findout the cost involved related to raw material , labour,overhead costs etc for each operation wise.

    Check the costing report S_ALR_87013127
    for Ind Order Check KKBC_ORD
    Edited by: Abhijit Gautam on Oct 19, 2011 3:37 PM

  • For a Production order - Operation wise Inspection Lot

    Hi Experts,
    Please help me out to resolve the following problems.
    1. How can we create inspection lot for each operation for a production order?
    If a production order has 10 operations, I will have to have 10 inspection lots for that order.
    2. I have a final assembly called A with components B & C. Some other material called D has similar characteristics of B.
        But sometimes, for A, instead of B (if stock is not available), i want to use D also. Please note that, if B is not available, then
        only, I will use D. Otherwise always B only, so we cannot go with probability.
    How can we map this scenario? and MRP run also should consider D if B is not there.
    Thanks in advance.
    Regards,
    Vijay.

    Dear
    Answer Q1 : Go to SPRO > Production> Shop floor control> operations > confirmation> define confirmation parameters
    Maintain
    1)Operation sequence u2013 error when operation sequence is not adhered to
    2) Over delivery u2013 Error when over delivery tolerance is exceeded
    3) Results Rec. (QM)- Error message if no Insp results exist
    So what these setting helps is that  :
    1)All operation has to be confirmed operation wise means 0010 has to be confirmed for confirming 0020 operation. SO production guys can only confirm 0040 operations only after 0030 operations is confirmed by quality personal.
    2)Over delivery is not allowed means of in 0030 operation if only 50 quantity is confirmed in 0040 operation only 50 can be confirmed. Production people cannot confirm more than 50 quantities
    3) Also PP personal cannot confirm operation 0030 through C011N till the result recording of that operation is done through QA32.
    4)Maintain Operation Control Key -PP01 with marked Inspection Character Marked -OPJ8  and maintain this Control Key for   those operation which are required for Inspection Lot .
    Now For QM stand point , activate inspection type 03 and 04 in material master. For 03 type of inspection, you have to make routing in CA01. So when you release your production order, an inspection lot will be generated. This lot will not be stock relevant. This is just to check that you production is in accordance with quality norms. Only after clearing this lot from quality you can do your order confirmation, otherwise system will give hard error due to 3rd point of prev post.
    For 04 type of inspections, prepare inspection plan in QP01. Now when order is confirmed, an inspection lot of 04 origin will be created in quality, and this is stock relevant and for final inspection of production order material.
    If you need you can set for early inspection as well. That will give you another intermediate stage before final inspection. Inspection points are also an option if suites your requirement.
    If you need more inspections, I suggest go for manual inspection lots of 04 origins, they are created in ref to order and are not stock relevant.
    Q2 : Please explore this thread for options explained for Alternative Item selection .
    Alternate Item in BOM
    Regards
    JH

  • How to get Operation wise Time for a list of Production Orders

    Dear Sir,
    We have a list of Production Orders numbers and need to know the operation wise time duration for these production orers (off course the desired time is same as mentioned in the routing for the relevant component)
    Kindly guide us as how can we get these timing details .
    Rgds
    Sonia agarwal

    Sonia,
    I hope your are refering to setup time, process time, teardown time in the production order.
    use report COOIS for it.
    In the 'List choose operation.
    Give input for the production orders in the slection scren. Execute.
    In the report select the columns as per your requirement.
    Hope this helps you.
    SmanS

  • Shift wise confirmation and shift wise production report

    Hi Guys
    To get shift wise production confirmation and reports,  I have maintained the following setting ,
    1-     maintained shift sequence and with shift grouping,
    2-     assigned the shift grouping to work centers,
    other theses settings, what other setting to be done for  shift wise confirmations and also production reports,
    thanks in advance,
    mohan.m

    Hi Mohan,
    We had similar requirement for our manufacturing plant.
    We have done Z-Development for
    1) Shiftwise - Linewise Production
    2) Shiftwise - Beltwise Packing
    1) for that we have define new control key
    2) That key assigned to master recipe.
    (Why new control key ?
    New control key is defined specifically to generate this report. Because Auto GR is done only at the end of packing and not at the end of shift. But we want report for each shift. That's why after each shift end proposonatly that much qty is confirmed by new control key. However actual Goods receipt is only happened while completing total manufacutring or packing)
    3) That control kept as base of Z-development.
    4) As far as shift timings are concerned, we have taken actual shift timings of our manufacturing plant.
    Hope this will help to resolve your problem.

  • Which table can give Operation wise Machine/Labour Std Value Time

    Dear Sir,
    We need to know the Table name which can be used to get  Operation wise Machine/Labour Std Value Time for a given Production Order .
    Using CO03 . we can get Std Values displayed for the Machine/Labour Time by double click on the operation .  Using Help , it shows that displayed is based upon the structure AFVGD .
    Kindly help us to know that using which table , structure AFVGD is fetching this required data filed value .
    Rgds
    Sonia Agarwal

    Dear Soni,
    Plz refer my reply from this thread
    [table that contains planned labour hours of operation;
    Regards
    Madhu

Maybe you are looking for